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Craftsman Model 917.273113 Mower Belt Diagram

User Manual: Craftsman 917273113 917273113 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917273113. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual

Owner's Manual

CRnFTSMnN

22.0 HP

ELECTRIC START

46" MOWER

6 SPEED

GARDEN TRAC 133eR-

Model No.

917.273113

• Safety

Assembly

Operation

• Maintenance

Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mort - Sat

Seam, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... 19

Maintenance ......................................... 19

Service and Adjustments ...................... 23

Storage ................................................. 31

Troubleshooting.................................... 32

Repair Pads ......................................... 36

Pads Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:.

Expendable items which become wom during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

Tire replacement or repair caused by punctures from outside objects, such as nails,

thoms, stumps, or glass.

Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

Be sure the area is clear of other people

before mewing. Stop machine if anyone

enters the area.

2

Never carry passengers.

Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

Slow down before turning.

Never leave a running machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

Tum off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

beck up the slope or if you feel uneasy on

it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

Do nottum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

Do not mow on wet grass. Reduced

tractron could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep

dopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are o, an attracted to the

machine and the mowing actiVdy. Never

assume that children will remain where

you last saw them.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and turn machine off if children

enter the area.

Before and when becking, lookbehind

and down for small children.

Never carry children. They may fall off

and be seriously injuredor interfere with

safe machine operation.

Never allow children to operate the

machine.

Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow engine

to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel con-

tainer inside where there is an open

flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

Never tamper with safety devices. Check

their proper operation regulady.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject

to wear, damage, and detedoration,

which couldexpose moving pads or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrapthe Made(s) orweargloves, and

use extra caution when servicing them.

Check brake operstion frequently.

Adjust and service as required.

Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

Never carry passengers.

Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

Keep children out of the mowing area

and under the watchful care of another

responsible adult.

Be alert and tum machine off if children

enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15 ° Max), not

across.

Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

Do nottum on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

,_Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TIONlt! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_,WARNING: The engine exhaust from

this product contains chemicals known to

the State of Caiifomia to cause cancer,

birth defects, or other reproductive harm.

_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

4

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 10W-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below32_F)

OILCAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: ChampionRC12YC

GAP: .040")

GROUND SPEED

(MPH):

HI: LO:

0.7 1.7

1,4 3.3

2.3 5.4

REVERSE: 0.9 2.1

TIRE PRESSURE: FRONT." 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15AMPS@ 3600 RPM

BATI'ERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the =SAFETY RULES'.

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintain-

ing, caring for and using your tractor.

Follow the instructions under =Mainte-

nance" and =Storage" sections of this

owner's manual.

,_,WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder

5/16-18

I

m m

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

i

(2) Screws

#1oxs/8 q

lk ,2) Weld Nuts - (

#1_ Washers#10

(2) Washers J_

3/16 x 3/4 x 16 Gauge _.,

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

f//'-'_ (Single Loop)

6

Parts packet separately In carton Parts Bag contents not shown full size

Jl___jL,

[-1

Seat

Video

Cassette

Steering Wheel

Mulcher

Plate

Parts Bag Manual-

f@

(4) Adjusting Bar

jo (4) Wheels

(4) Retainer Springs

(4) Clevis Pins

®(4) Washers 3/8 x 3/4-14

(4)Locknut 3/8-16 (4) Shoulder Bot

Steodng

Wheel Insert

<4€

(2) Keys

Steermg

_eeve

Slope Sheet

Extension

i.

(2) Front Unk

Assemblies

f_)(2) Latch Hook

Assembfies

7

Yournew tractor has been assembled at the factory with exception of those parts left

unassembled for shippingpurposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correcttools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench sot will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(1) 1/2" wrench drive rachet"

(1) Utilityknife (1) PhillipsScrew-

(1)Pliers driver

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

Remove mower and package materials.

Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

Remove hex bolt, lock washer and large

flat washer from steering shaft.

Position front wheels of the tractor so

they are pointing straight forward.

Slide the steering sleeve over the steer-

ing shaft.

Align tabs and press steering sleeve

extension into bottom of steering wheel.

Position steering wheel so cross bars

are horizontal (left to right) and slide

onto steering wheel adapter.

Secure steering wheel to steering shaft

with hex bolt, lock washer and large flat

washer previously removed. Tighten

securely.

Snap steering wheel insert into center

of steering wtzeel.

Remove protective materials from trac-

tor_hoodand grill.

Wheel Insert

_..... Hex Bolt

_Tp_- LockWasher

Large Rat

Washer

Steedng

Steering Wheel

Wheel Adapter

Steering _Tabs

Sleeve I

Extension

Shaft

Steedng

Sleeve

IMPORTANT: Check for and remove any

staples in skid that may puncturetires

where tractor is to rolloft skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

Press lift lever plunger and raise attach-

ment liftlever to itshighest position.

Release parking brake by depressing

clutch/Drakepedal.

Place gearshift lever in neutral (N) posi-

tion.

Rolltractor forward off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lifthood to raised position.

If this battery is put into service after

monthand year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

8

_" ooO w

oOO

°'..;

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

Remove cardboard packing on seat pan.

Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

Assemble adjustment knob and fiat

washer loosely. Do not tighten.

Lower seat into operating position and

sit on seat.

Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

Get off seat without moving its adjusted

position.

Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder

Bo;t

Adjustment Knob Flat Washer

CHECK TIRE PRESSURE

The tires on your tractor were ovefinflated

at the factory for shipping purposes.

Correct tire pressure is importantfor best

cutting performance.

Reduce tire pressure to PSI shown in

PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. Sea "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

Slide gauge wheel bar down into bracket

channel, Be sure that gauge wheel bar

aligning holes are on top. Assemble

gauge wheels as shown using shoulder

bolts, 3/8 washers and 3/8-16 center

Iocknuts and tighten securely.

For ease of mower to tractor assembly,

raise gauge wheels to highest position

and retain with clevis pins and spring

retainers.

Adjust gauge wheels before operating

mower. See "TO ADJUST GAUGE

WHEELS" in the Operation section of

this manual.

Retainer Spdng

Pin

AdjusUng

Shoulder Bar

Bolt

Wheel 3/8-16 Center

3/8 Washer Lockout

9

INSTALLMOWERAND DRIVEBELT

Besuretractoris on levelsurfaceand

mowersuspensionarmsareraisedwith

attachmentliftcontrol.Engageparking

brake.

• Cutandremovetiessecuringanti-sway

barandbelts. Swinganti-swaybarto

left sideof mower deck.

Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Chock belt for proper rout-

ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

Install one front link in top hole of the

left hand front mower bracket and left

hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

Install second front link in right hand

front suspension bracket only and retain

with single loop retainer spring as

shown.

Slide right side of mower back and

install link in top hole of right hand front

mower bracket. Retain with single loop

retainer spring as shown.

•Tum height adjustment knob counter-

clockwise until it stops.

Lower mower linkage with attachment

lift control.

Place the suspension arms on inward

pointing deck pins. If necessary, rock

and raise front of mower to align dock

pins with the holes in suspension arms.

Retain With double loop retainer spring

with loops down as shown.

Connect anti-sway bar to chassis brack-

et under left footrest and retain with

double loop retainer spring.

•Tum height adjustment knob clockwise

to remove slack from mower suspen-

sion.

Raise dock to highest position.

Adjust gauge wheels before operating

mower as shown in the Operation sec-

tion of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

propedy leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower

blade drive belts in the Service and Ad-

justments section of this manual. Verify

that the belts are routed correctly.

Double Loop

Retainer Spring

(Inward pointing

deck Front Mower

Suspension Front

Arms Brackets

Chassis

Bracket

Retainer Springs

Wheel

Double Loop

RetainerSp.ring

Anti-Sway

Bar

Pulley

10

Discharge Guard

INSTALL MULCHER PLATE

Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weldnut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down. Tighten hard-

ware securely.

. Raise and hold deflector shield in up-

rightposition.

Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

Hook front latch into hole on front of

mower deck.

Hook rear latch into hole on back of

mower deck.

,_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut Hook Points

Lock

Washer Latch

Weld

Nut

Nut

Latch

L.ock

Washer

v" CHECKLIST

Please review the fogowing checldist:

/All assembly instructions have been

completed.

/No remaining loose parts in carton.

f Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,f Seat is adjusted comfortably and tight-

ened securely.

/All tires are propedy inflated. (For ship-

ping purposes, the tires were ovednflat-

ed at the factory).

/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for bast cuffing

results. (Tires most be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/Check wiring. See that all connections

are still secure and wires are propedy

clamped.

While leaming how to use your tractor, pay

extra attention to the following impodant

items:

/Engine oil is at proper level.

,f Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

/Be sure brake system is in safe operat-

ing condition.

Mulcher "Z----Screw

Plate

Deflector

Latch

Hooks

11

These symbols may appear on your tractoror in literaturesupplied with the product.

Leam and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEO"ENG,NEOFE O,LPRE=OREUGHTSONOVI,_O_P

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER,KEEP HANDS AND FEET AWAY

FREEWHEEL

(AutomaticMod_ o_)

12

KNOW YOUR TRACTOR

READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

TRACTOR

Comparethe illustrationswithyourtractorto familiarizeyourselfwiththelocationsof

variouscontrolsandadjustments.Savethis manualfor futurereference.

Ignition

Switch

UghtSwitch

Posi_on

Ammeter

Attachment

Clutch Switch

Throttle Control

Clutch/Brake

Pedal

LiftLever

Plunger

Attachment

Lift Lever

Choke Parking Brake

Control

Gear Shift

Lever

Height eShift

Adjustment Lever

Knob 1

Our tractors conform to the safety standards of the American

National Standards institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off.

THROTTLE CONTROL: Used to control

engine speed.

CLUTCWBRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting a

cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-),

PARKING BRAKE: Locks clutch/brake

into the brake position.

13

Theoperationof any tractorcanresultinforeignobjectsthrownintothe

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

* presence sensing switch. When engine is

running,any attempt by the operator to

leave the seat without first settingthe

parking brake will shut off the engine.

TO SET PARKING BRAKE

Depress clutch/brake pedal into full

"BRAKE" position and hold.

Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch

Control =Disengaged" Switch Pull Out To

_age" _...,,_

_ ""['_ Control _-._-_-_Parking Brake

Clu_h/Bmke ";Disengaged;"

Pedal "Ddve" Position

Position

STOPPING

MOWER BLADES -

To stop mower blades, move attach-

ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

To stop ground drive, depress

clutch/brake pedal into full "BRAKE" po-

sition.

Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire'.

Tum ignition key to =OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

USa.

Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause

the battery to be discharged, (dead).

NOTE: Under cedain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

,A CAUTION: Always stop tractor com-

pletely, as deecdbed above, before leaving

the operator's position; to empty grass

catcher, etc.

THRO'i-rLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full throt-

tle reduces the battery charging rate.

Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

To engage choke control, pull knob out.

Slowly push" knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral

(N)position.

Move gearshift and range shift levers to

desired position.

Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by tum-

ing the height adjustment knob in

desired direction.

Tum knob clockwise (G) to raise cutting

height.

14

Tum knob counterclockwise(0)to

lowercuttingheighL

The cuttingheightrangeis approximately

1-1/2"to 4-1/2". The heightsaremea-

suredfromthegroundto the bladetipwith

the enginenot running.Theseheightsare

approximateand mayvarydepending

.uponsoilconditions,heightof grassand

typesof grassbeingmowed.

The averagelawnshould he cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position.Gauge wheels then

keep the deck in proper positionto help

prevent scalping in most terrain condi-

tions.

Be sure tractor is on a flat level surface.

Lower mower and adjust mower to

desired cutting height.

Remove retainer spring and clevis pin

which secure each gauge wheel bar.

Lower gauge wheels to ground. Raise

gauge wheels slightlyto align holes in

bracket and gauge wheel bar and insert

clevis pin. Gauge wheels should be

slightly oftthe ground.

Retainer spring

Clevis Pin

Replace retainer spring into clevis pin.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of

the mower deck.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment dutch

engaged will shut off the engine.

Select desired height of cut.

Lower mower with attachment lift con-

troL

Start mower blades by engaging attach-

mant dutch control.

TO STOP MOWER BLADES -disen-

Attachment Clutch

Switch Pull

gage atta(_hmentclutchcontrol.

Attacl'mlent Lift Lever

High Position

...,t LOW

HP_

;/

Discharge

Guard

"Disengage"

,_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

TO OPERATE ON HILLS

_.CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

Choose the slowest speed before start-

ing up or down hills. .

Avoidstopp,ng or changing speed on

hills.

If slowing is necessary, move throttle

control lever to slower position.

if stoppingis absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

Move gearshift lever to 1st gear and

range shift lever to low (L) position. Be

sure you have allowed room for tractor

to rolislightly as you restart movement.

io restart movement, slowly release

parking brake and clutch/brake pedal.

Make all tums slowly.

TO TRANSPORT

Raise attachment lift to highest position

with attachment lift control.

When pushing or towing your tractor, be

sure gearshift lever is in neutral (N)

position.

° Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

15

when transportingyour tractor on .a t.nJok

or a trailer, be sure hood is closeo ana

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow on y the attachments that are recom-

mended by and comply with specifications

ofthe manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

Check engine oil with tractor on level

ground.

Unthread and remove oil fill cap/dip

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tsmpora-

tunasbelow 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

_vAweather starting.

RNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which.leeds to separation and

formation of acids dudng storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional

information. Never use engine or

carburetor cleaner products in the fuel

t_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

Place gear shift lever in neutral (N)

position.

Move attachment clutch to "DISEN-

GAGED" position.

Move throttle control to fast position

Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

When engine starts, slowly push choke

control in until the engine begins to run

smoothly. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

16

to pushthecontrolin slowly.

The attachmentsandgrounddrivecan

nowbeused.If theenginedoesnot

accepttheload,restarttheengineand

allowit towarmup for one minute using

the choke as described above.

COLD WEATHER STARTING (50* F AND

BELOW)

When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly, This may

require an engine warm-up pedod from

several seconds to several minutes,

depending on the temperature.

The attachments can be used dudng

the engine warm-up pedod and may

require the choke control be pulled out

slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

Tire chains cannot be used when the

mower housing is attached to tractor.

Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming.

Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the dght of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform cut-

ting.

When mowing large areas, start by turn-

ing to the dght so that clippingswill dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left

hand tums untilfinished.

If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high;the second

to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps.Allow grass to dry

before mowing.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

When operating attachments, select a

groundspeed that will suit the terrain

and give best performance of the at-

tachment being used.

17

MULCHINGMOWING TIPS

IMPORTANT:.Forbest performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutdents for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the bast recut-

ting action of the blades.

Avoid cuffing your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

aftemoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

For best results, adjust the mower cut-

ting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing asec-

ond cut, mow across or perpendicular to

the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

18

CUSTOMER RESPONSIBILmES

MAINTENANCE SCHEDULE__ ____ES_ER_VIC*_E D

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE f_ ATES

R cm_ _x Loo_ Fastmm V* t/'7 I_

Adlust Blade Belt(s) Tension II#fs

Adjust Motion Drive Belt(s) Tension _s

E Clean Air Rlter _:

N Clean Air screen v'

IG Inspect Muffler/Spark Arrester

N i Clean Engine Co_ing Firm

Replace Spark Plug _

Replace Air Filter Paper Carlddge _l_a

Replace Fue_ Filter

t. Change nlore often _en operating under i heavy k_ax:lor in high wnblent ternpem_qmL S. If equipped whh ed_J/_okp _tBm,

2..sm-_ce morn¢ltlm when opem_w_g tn din'y _ du6ty oondit_e. 6. Not _d If eo_lppodw_h m_n_mmce-_e b_m_'_'.

3. If equ_p_l with o_ filt_, dmnge oa _4e_ 50 hours. 7 ÷ Tighten h_nt rode plvo_ bo_ _o 3$ ft.4be, rmudmwn.

4. _ blades more often v,t_mmowing in undy *_. DO noto_ghten.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover e'Re Rod Ball Joints

items that have been subjected to operator Spindle-I/,-_/_--_'_'-e Spindle

abuse or negligence. To receive full value Zerk _,_=;_ Zerk

from the warranty, operator must maintain .,/r__;_I'_"_ ...... _L;_ -_,_ • Front

tractor as instructed in this manual. Some / _ _ %, _ _ Wheal

adjustments will need to be made periedi- Front Whee,_l;_ .,,_" _. Doaring

cally to properly maintain your tractor. Beadng Ze_erk

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season, eSteadn _ I , =_ I _e Engine

Once a year you should replace the Sector ! _ \ "1

spark plug, clean or replace air filter, and Gear I I ,; '.! ;__ J I I

Teeth -1 :_:__ :heck/Add

_Transaxle Ruid

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and intedock

systems for proper operation.

Ch_,_k for loose fasteners.

OSAE 30 Motor Oil API SF/SG/SH

@General Pur_. e Grease

_Refer to Mmntenance =ENGINE" Section

eSpray silicone lubriant (Move Boots to Lubricate)

IMPORTANT: Do not oil or grease the pivot points

which have special nylon bearings. Viscous lubri-

cants will attract dust and dirt that will shorten the

life of the self-lubricatingbeadngs. If you feel they

must be lubdcated, use only a dry, powdered

graphite type lubflcant sparingly.

19

_A_OR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

on page 5 ofthis manual).

Keep tires free of gasoline, oil,or insect

controlchemicals which can harm rub-

ber.

Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due toslow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operatorpresence and inter-

lock systems are working properly. Ifyour

tractor does not function as described

below, repair the problem immediately.

The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

ihen the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off theengine.

When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

Raise mower to highest position to allow

access to blades.

Remove hex bolt, lock washer and fiat

washer securing blade.

Install new or resharpened blade with

treated.

Trailing Edge Up

IMPORTANT: Blade bolt is Grade 8 heat

Mandrel Assembly

Center Hole

Blade

5/8" Bolt

or Pin

BATTERY

Yourtractor has a battery charging system

which is sufficientfor normal use.

trailing edge up towards deck as shown. However, periodic charging of the battery

IMPORTANT: To ensure proper assem- with an automotive charger will extend its

bly, center hole in blade must ahgn with life.

star on mandrel assembly. Keep battery and terminals clean.

Reassemble hex bolt, lock washer and Keep battery bolts tight.

fiat washer in exact order as shown. Keep small vent holes open.

Recharge at 6-10 amperes for I hour. • Tighten bolt securely (27-35 Ft. Lbs.

torque). 2O

Rat Washer Star

Lock Washer_

_.-._ Hex Bolt

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

TO CLEANBA'I-rERYANDTERMINALS

Corrosionanddirt onthebatteryandter-

minalscan cause the battery to "leak"

power.

Remove terminal guard.

Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

Rinse the battery with plain water and

dry.

Clean terminals and battery cable ends

with wire brush until bdght.

Coat terminals with grease or petroleum

jelly.

Reinstall battery (See =REPLACING

BA'I-I'ERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

Block up rear axle securely.

Remove left rear wheel by removing

hub belts.

Remove filler plug from transaxle. Oil

level must be even with plug threads. If

necessary, fill with SAE 30 motor oil,

API SF, SG or SH. Replace filler plug.

Reassemble wheel to hub.

Transaxle

Filler Plug

o

0

0

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year,

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

Remove drain plug.

After oil has drained completely, replace

oil drain plug and tighten securely.

Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD-

UCT SPECIFICATIONS" on page 5 of

this manual.

Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

=FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Drain Plug

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

Air Oil Fill

Screen Cap/Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heating. Clean with a wire brush or com-

pressed air to remove dirt and stubbom

dded gum fibers.

21

CLEANAIRINTAKE/COOLINGAREAS

TOinsurepropercooling,makesurethe

grassscreen,coolingfins,andother

externalsurfacesof theengineare kept

cleanatall times.

Every100hoursof operation(moreoften

underextremelydusty,dirtyconditions),

removetheblowerhousingandother

cooling shrouds. Clean the cooling fins

and external sudacas as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

AIR RLTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge.

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth. Allow it

to dry.

Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

Replace a dirty, bent, or damaged car-

tddge.

Cartridge

Foam

Pre-cleaner

Cartridge

Plate

Rubber

Seal

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartddge.

Remove nut and cartddge plate.

Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartddge.

Check rubber seal for damage and

proper position around stud. Replace if

necessary.

Reassemble air cleaner, cartridge plate,

and nut.

Reinstall air cleaner cover and secure

by tightening knob.

ENGINE OIL FILTER

Replace the engine oil filter every season

or with every second oil change if the trac-

tor is used more than 100 hours in one

year.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

on page 5 of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructingfuel flow to carbure-

tor, replacement is required.

With engine cool, remove filter and plug

fuel line sections.

Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

Be sure there are no fuel line leaks and

clamps are propedy positioned.

Immediately wipe up any spilled gaso-

line.

22

CLEANING

• Cleanengine,battery,seat,finish,etc.

of all foreignmatter.

• Keepfinishedsurfacesandwheelsfree

of all gasoline,oil, etc.

• Protectpaintedsurfaceswithautomo-

tivetypewax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

tricalsystem, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

,_CAUTION: Before performing any service or adjustments:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

•Tum ignition key "OFF" and remove key.

Make sure the blades and all moving pads have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

Place attachment clutch in "DISEN-

GAGED" position.

Tum height adjustment knob to lowest

setting.

Lower mower to its lowest position.

Remove retainer spring holding anti-

swaybar to chassis bracket and disen-

gage anti-swaybar from bracket.

Remove retainer spdngs from suspen-

sion arms at deck and disengage arms

from deck.

Raise attachment lift to its highest posi-

tion.

Remove two retainer spdngs from each

front link and remove links.

Slide mower forward and remove belt

from electric clutch pulley.

Slide mower out from under dght side of

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in "INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Adjustment

Nuts

Suspe_ion

Arms

Uft

Links Front Mower

Bracket

Front

Bracket

Chassis

Front

Suspension

Bracket

Retainer

Spring

Anti-Sway

Bar

Bracket

Retainer

Springs 23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tiros are propedy inflated (See "PROD-

UCT SPECIFICATIONS"). If tiros are

over or undednflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

Raise mower to its highest position.

Measure height from bottom of deck

cud to ground level at front comers of

mower. Distance "A" on both sides of

mower should be the same.

If adjustment is necessary, make adjust-

ment on one side of mower only.

To raise one side of mower, tighten lift

link adjustment nut on that side.

To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

Recheck measurements after adjusting.

Bottom

Bottom

Suspension

Arm

Lift Unk Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust beth

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so the

front is approximately 1/8" to 1/2" lower

than the rear when the mower is in its

highest position.

Check adjustment on dght side of tractor.

Measure distance "F" directly in front of

and behind the mandrel at bettom edge of

mower housing as shown.

Before making any necessary adjust-

ments, check that both front links are

equal in length.

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower housing, loosen

nut "G" on both front links an equal

number of rums.

When distance "F" is 1/8" to 1/2" lower

at front than rear, tighten nut "H" against

trunnion on both front links.

To raise front of mower housing, loosen

nut =H" from trunnion on beth front links.

Tighten nut "G" on beth front links an

equal number of turns.

When distance "F" is 1/8" to 1/2" lower

at front than rear, tighten nut =H"

against trunnion on beth front links.

NOTE: Each full tum of nut =G" will

change dim. =F"by approximately 3/8".

Recheck side-to-side adjustment.

Mandrel

Both F_Leng_

Nut "H'_

Links

24

TOREPLACEMOWERDRIVEBELT

MOWERDRIVEBELTREMOVAL

Parktractorona levelsurface.Engage

parkingbrake.

Remove screws from left hand mandrel

cover and remove cover.

Roll belt over the top of left hand man-

drel pulley.

Remove belt from electric clutch pulley.

Remove belt from idler pulleys.

Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur-

face.

Check primary idler arm and two idlers

to see that they rotate freely.

Be sure spring is securely hooked to pri-

mary idler arm and bolt in mower hous-

ing.

MOWER DRIVE BELT INSTALLATION

Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers as

shown.

Install new belt onto electric clutch pul-

ley.

Roll belt into upper groove of left hand

mandrel pulley.

Carefully check belt routing making sure

belt is in the grooves correctly and

inside belt keepers.

Reassemble left hand mandrel cover.

Left Hand

Mandrel

Cover

Screws Idler

Pulleys Electric

Clutch

Mower

Drive Belt

Mandrel

Pdmary Belt

Idler Arm Keepers

25

TO REPLACE MOWER BLADE DRIVE

BELT

Park the tractoron level surface. Engage

pa_ng brake.

Remove mower ddve belt (See =TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

Remove mower (See =TO REMOVE

MOWER" in this section of this manual).

Remove screws from right hand man-

drel cover and remove cover. Unhook

springfrom bolt on mower housing.

Carefully roll belt oft dght hand mandrel

pulley.

Remove belt from center mandrel pul-

ley, idler pulley,and left hand mandrel

pulley.

Remove any dirt or grass which may

have accumulated around mandrels and

entire upper deck surface.

LeftHand

Check secondary idler arm and idler to

see that they rotate freely.

Be sure spring is hooked in secondary

idler arm and sway-bar bracket.

Install new belt in lower groove of left

hand mandrel pulley, idler pulley, and

center mandrel pulley as shown.

iRoll belt over right hand mandrel pulley.

Make sure belt is in all _rooves properly.

Reconnect spring to belt ,n mower

housing and reinstall right hand mandrel

cover.

Reinstall mower to tractor (See

=INSTALL MOWER AND DRIVE BELT"

in the Assembly section of this manual).

Reassemble mower drive belt (See =TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

Mower Blade

Ddve Belt

Center

Mandrel Idler

Pulley

Right Hand

, Mandrel

Cover

Idler Arm

Sprin_

Anti-Sway-Bar

Bracket Screw

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years of

service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the intemal brake will wear

which may cause the mower blades to not

engage, or, to not stop as required.

Adjustments should be made by your

nearest authorized service center/depart-

ment.

Make sure attachment clutch and igni-

tion switches are in "OFF" position.

Adjust the three nylon Iocknuts until

space between clutch plate and rotor

measures .012" at all three slot loca-

tions cut in the side of brake plate.

Rotor_ Slot (3) Clutch Rate

1

N_on / ! I<\

Locknut (3) . ,\

-, Brake Plate

26

NOTE: After installinga new electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

Depress clutch/brake pedal and engage

parking brake.

Measure distance between brake oper-

ating arm and nut "A" on brake rod.

If distance is other than 1-3/4", loosen

_c m nut and turn nut =A" until distance

omes 1-3/4". Retighten jam nut

against nut =A".

Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorizedser-

vice center/department.

TO REPLACEMOTIONDRIVEBELT

Parkthetractoronlevelsurface. Engage

parkingbrake_Foreaseof servicethere

ms a belt installation guide decal on bottom

of left footrest. It is not necessary to

remove mower.

BELT REMOVAL -

• En_jNag aperking brake (creates slack in

u_=,/.

Remove mower ddve bolt from electdc

clutchpulleyonly (See "TO REPLACE

MOWER DRIVEBELT" in this section of

this manual).

Roll motion ddve bolt off transaxle pul-

_Yil belt off clutching idler pulleys, then

ioft engine pulley pulley.

and front V-idler

Pull belt out of all belt keepers.

BELT INSTALLATION -

Place V part of bolt into grooves on

engine pulley and frontV-idler, making

sure to route bolt inside of bolt keepers.

Put belt coming from V-idler above

midspen belt keeper, then onto clutch-

ing idler pulleys as shown.

Make sure V part of bolt engages V-

idler.

Place bolt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

Place long lower section of belt through

loop in midspan belt keeper.

Check to be sure belt is on proper side

of all bolt keepers.

Reinstall mower ddve bolt onto electdc

clutch pulley.

IMPORTANT: Check brake adjustment.

Clutching

Idler

Clutching

Rat Idler

Engine

Pulley Above Belt '

Belt

V-idler

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steedng wheel crossbars are not hori-

zontal (left to dght) when wheels are posi-

tioned straightforward, remove steedng

wheel and reassemble per instructionsin

the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steedng operation. Toe-in was set at the

factory and adjustment should not be nee-

essary. If parts in the frontaxle or steedng

mechanism have boon replaced or dam-

aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN

Position front wheels straight ahead.

Measure distance between wheels at

front and rear of tires (dimensions =A"

and =B').

Front dimension "A" should be 1/8" to

1/4" less than rear dimension =B_.

TO ADJUST TOE-IN

Loosenjam nuts at adjustment sleeves

on tie rod.

Adjusttie rod untildimension =A" is 1/8"

to 1/4' less than dimension "B'.

Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber, contact your

nearest authodzed service center/depart-

ment. B -t

...___._ A______

Belt

Keeper I Belt

Engine Twists Belt

Pulley IKeeper

f_lr_ " J Transaxle

_V-Idler Pulley

As Viewed from Bottom Jam Nuts

27

TO REMOVEWHEELFORREPAIRS

FRONT WHEEL

* Block up axle securely.

Remove axle cover, retaining ringand

washers to allow wheel removal.

Repair fire and reassemble.

Replace washers and snap retaining

ring securely in axle groove.

Replace axle cover.

REAR WHEEL -

Block rear axle securely.

Remove five (5) hub belts to allow

wheel removal.

Repair tire and reassemble. Replace

and tighten hub belts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Axle Cover

TO START ENGINE WITH A WEAK

BATTERY

&CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protectionwhen

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE sec-

tion of this manual).

If =jumper cables" are used for emergency

starting,follow this procedure:

IMPORTANT: Your tractor Is equiped with

a 12 volt negative grounded system. The

other vehical must also be a 12 volt nega-

tive grounded system. Do not use your

tractor battery to start other vehicals.

TO A'I-rACH JUMPER CABLES -

Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

Connect one end of the BLACK cable to

the NEGATIVE (o) terminal of fully

charged battery.

Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

BLACK cable first from chassis and

then from the fully charged battery.

RED cable last from both batteries.

"Positive" (+) "Negative" (-)

,H

REPLACING BATTERY

ACAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact beth terminals at the

same time. Before connecting battery,

remove metal bracelets, wdstwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

Lift hood to raised position.

Remove terminal guard.

Disconnect BLACK battery cable then

RED battery cable and carefully remove

battery from tractor.

Install new battery with terminals in

same position as old battery.

Reinstall terminal guard.

First connect RED battery cable to posi-

tive (+) battery terminal with hex belt

and keps nut as shown. Tighten secure-

ly.

Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex belt and keps nut.

Tighten securely.

Close terminal access doors.

Keps

Terminal

Access .,_:2_...f

Door

Terminal

Guard

Hex Bolt

Positive

Fled) Cable

Negative

(Black) Cable

28

TO REPLACEHEADUGHTBULB

• Raisehood.

Pull bulb holder out of the hole in the

backside of the gdll.

Replace bulb inholder and push bulb

holder securely back into the hole in the

backside of the gdll.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged widng may cause your

tractor to run poorly,stop running, or pre-

vent it from starting.

Check wiring. See electrical wiring dia-

gram in theRepair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

formed by an authorized engine manufac-

turer's service outlet.

TO REMOVE HOOD AND GRILL

ASSEMBLY

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

To replace, reverse above procedure.

ENGINE

Hood

Headlight

Wire

Connector

Maintenance, repair, or replacement of the

emission controldevices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

With engine not running, move throttle

control lever to fast position.

Check that speed control lever is

against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

TO ADJUST CHOKE CONTROL

Idle Fuel

Adjusting Idle Speed

Needle Screw

Control

Cable

sto_

Clamp Screw Choke Contro_Cable

The choke control has been preset at the

factory and adjustment should not be nec-

essary, check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

With engine not running, move choke

control (located on dash panel) to full

choke position.

Remove air cleaner cover, filter and car-

tddge plate to expose carburetor choke

(See =AIR FILTER _ in the Customer Re-

sponsibilities section of this manual).

Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw se-

curely.

Reassemble air cleaner.

Closed for Full

29

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

infuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

.In general, tuming the adjusting needles

In (clockwise) decreases the supply of fuel

to the engine givinga leaner fuel/air mix-

ture. Tuming the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is tumed in too tight.

PRELIMINARY SETTING -

Be sure you have a clean air filter, and

the throttle control cable is adjusted

propedy (see "TO ADJUST THROTTLE

CONTROL CABLE" in the Service and

Adjustments section of this manual).

With engine off tum idle fuel adjusting

needle in (clockwise) closing it finger

tight and then tum out (counterclock-

wise) 1 tum.

FINAL SETTING -

Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control

lever in neutral (N) position.

The high idle is set at the factory and

cannot be adjusted.

I_ - With throttle control

lever in slow position, engine should

idle at 1200 RPM. If engine idles too

slow or fast, tum idle speed adjusting

screw in or out until correct idle is

attained.

Idle fuel needle settina - With throttle

control lever in slow position, tum idle

fuel adjusting needle in (clockwise) until

engine speed decreases and then turn

out (counterclockwise) approximately

3/4 tum to obtain the best low speed

performance.

Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the facory high speed set-

ting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest authorized

service center/department, which has

proper equipment and experience to make

any necessary adjustments.

3O

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

,A CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allowthe engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

Clean entire tractor (See "CLEANING"

in the Maintenance section of this man-

ual).

Inspect and replace belts, it necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

Lubricate as shown in the Maintenance

section of this manual.

Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATrERY

Fully charge the battery for storage.

After a period of time in storage, battery

may require recharging.

To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

=TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

Drain the fuel tank.

Start the engine and let it run until the

fuel lines and carburetor are empty.

Never usa engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-

tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

Remove spark plug(s).

Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

•Tum ignition key to "START" position for

a few seconds to distribute oil.

Replace with new spark plug(s).

OTHER

Do not store gasoline from one season

to another.

Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

if possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

31

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Engine will not tum

over

Engine clicks but

will not start

CAUSE CORRECTION

Out of fuel.

Engine not =CHOKED"

properly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

Loose or damaged wiring.

Carburetor out of adjust

ment.

Engine valves out of

adjustment.

Dirty air filter.

Bad spark plug,

Weak or dead battery.

Dirty fuel filter.

Stale or dirty fuel

Loose or damaged wiring.

Carburetor out of adjust-

ment.

Engine valves out of

adjustment.

Clutch/brake pedal not

depressed.

Attachment clutch is

engaged.

Weak or dead battery.

Blown fuse.

Corroded battery termi-

Fill fuel tank.

See =TO START ENGINE" in

Operation section.

Wait several minutes before

attempting to starL

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Check all wiring.

See =To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refillwith

fresh gasoline.

Check all wiring.

See rio Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Depress clutch/brake pedal.

• Disengage attachment

clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

rials.

Loose or damaged widng. I °

Faulty ignition switch.

Faulty solenoid or starter.

Faulty operator presence

switch(es).

Weak or dead battery.

• Corroded battery termi-

nals.

Loose or damaged wiring.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact an authorized ser-

vice center.

Recharge or replace battery.

Clean battery terminals.

Check all widng.

32

TROUBLESHOOTING CHART

:'ROBLEM CAUSE CORRECTION

Engineclicksbut • Faultysolenoidorstarter. • Check/replacesolenoidor

will notstart(cont) starter.

Lossof power Cutting too much

grass/too fast.

Throttle in =CHOKE" posi-

tion.

Build-up of grass, leaves

and trash under mower.

Dirty air filter.

Low oil level/dirty oil,

Faulty spark plug.

Excessive vibration

Engine continues to

run when operator

!leaves seat with at-

tachment clutch

engaged

Poorcut-uneven

Dirty fuel filter.

Stale or dirtyfuel.

Water in fuel.

Spark plug wire loose.

Dirty engine air

screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of adjust-

ment.

Engine valves out of

adjustment.

•Wom, bent or loose blade.

Bent blade mandrel.

Loose/damaged pert(s).

Faulty operator-safety

presence control system.

•Wom, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Set in "Higher Cut" posi-

tion/reduce speed.

Adjust throttlecontrol.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Connect and tighten spark

plug wire.

Clean engine air screen/fins.

Clean/replace muffler.

Check all widng.

See "To Adjust Carburetor" in

Service and Adjustments

section.

Contact an authorized ser-

vice center.

Replace blade. Tighten blade

belt.

Replace blade mandrel.

• Tighten loose part(s).

Replace damaged pads.

Check wiring, switches and

connections. If not

corrected, contact an autho-

rized service center/

department.

Replace blade. Tighten

blade belt.

Level mower deck.

Clean underside of mower

housing.

Replace blade mandrel.

Clean around mandrels to

open vent holes.

33

TROUBLESHOOTING CHART

CAUSE CORRECTION

PROBLEM

Mower blades will

not rotate.

Poor grass dis-

charge

Headlight(s) not

working (if so

equipped)

Battery will not

charge

Engine =backfires"

when turning engine

=OFF"

Obstruction in clutch mech-

anism.

Worn/damaged mower

ddve belt.

Frozen idler pulley.

,• Frozen blade mandrel.

Engine speed too slow.

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pres-

sure.

•Wom, bent or loose blade.

Buildup of grass, leaves

and trash under mower.

Mower drive belt wom.

Blades improperly installed.

Improper blades used.

Clogged mower deck vent

holes from buildupof grass,

leaves, and trash around

mandrels.

Switch is "OFF'.

Bulb(s) burned out.

Faulty light switch.

Loose or damaged widng.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator (if so

equipped).

Faulty altemator,

Engine throttlecontrol not

set at "SLOW"

position for 30 seconds

before stopping engine.

Remove obstruction.

Replace mower drive belt.

Replace idler pulley.

Replace blade mandrel.

Place throttle control in

"FAST" position.

Shift to slower speed.

Allow grass to dry before

mowing.

Level mower deck.

! Check tires for proper air

pressure.

Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower

housing.

Replace mower drive belt.

Reinstall blades sharp edge

down.

Replace with blades listed in

this manual.

Clean around mandrels to

open vent holes.

•Tum switch =ON".

Replace bulb(s).

Check/replace light switch.

Check widng and connec-

tions.

Replace fuse.

Replace battery.

Check/clean all connec-

tions.

Replace regulator.

Replace alternator.

Move throttle control to

=SLOW" position and allow

to idle for 30 seconds before

stopping engine.

.-q

34

TRACTOR - - MODEL NUMBER 917.273113

SCHEMATIC

35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273113

22

11

I

36

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273113

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 BoltHex Head 1/4-20 x 3/4

8 7603J Tray,BaSely

10 145211 Bolt 1/4-20 x 7.5 Zinc

11 150109 Holddown Batte_j Dash Mount

12 145769 Nut Push Nylon 1/4"

16 153664 Switch InterlockPush-ln

19 STD551125 Washer,Lock I/4

20 73350400 Nut, Jam Hex 1/4-20

21 161785 Harness Light

22 4152J BulbLight

24 4014J Cable, Battery

25 146686 Cable, Battery

26 108824X Fuse

27 73510400 Nut KepsHex 1/4-20 Unc

28 157899 Cable, Ground

29 160784 Switch,Plunger

30 163968 Switch,Ign

33 140403 Key, Ignition

40 164069 Harness Ign.

41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal

43 145673 Solenoid

45 122822X Ammete_

50 154963 Switch,PTO

52 141940 Protectio_Wire Loop

81 109748X RelayAsm.

83 163996 Bulbholde:Asm. IncandescentSV.

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 Inch= 25+4 mm

37

TRACTOR - - MODEL NUMBER 917.273113

CHASSIS AND ENCLOSURES

_7 147

>_ 68 31

38

TRACTOR - - MODEL NUMBER 917.273113

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253 Rail, Frame RH 50 152728,

2 140506 Drawbar, Gt 52 STD541431

4 73800700 Nut, LockHex 7/16Unc 56 154914

5 163976 DashYTGT2Cyl 58 137113

6 157882 Dash, LowerVgtOne Piece 60 17490620

7 17720408 Scraw,ThdCut 1/4-20xl/2 63 19131614

8 145166 Support,Betlery 67 156793

14 161023X558 HoodAsm., Pnt 68 17490508

15 160568 LensAsmHeadl(ghtBar 70 137159

16 121794X Cover,Access 84 142992

17 17490612 Scraw,Thdrol 3/8-16x3/4 85 144911

18 160564X558 Gdtle 86 74760716

19 19131312 Washer 13/32x13/16x12Ga. 88 STD551143

20 STD523710 Bo(t,FinFlex 3/8-16 x 1

21 STD541437 NutCrownlock 3/8-16Unc 90 STD551237

23 17490616 ScmwThdro_ 3/8-16xl Ty-Tt

24 145243X558 Footrest,RH 91 156586

28 145244X558 Footrest,LH 95 105531X

30 145051X014 Saddfe, SlkscrVgt 106 138776

31 161419 Brace, Supt 1-pc VGT Steedng

32 161327 Bmcket, PlvotChassisLh 120 19131616

33 161326 Bracket, PivotChassis Rh 122 161464

34 142131 Bracket, Engine SupportRear 130 17521312

35 19111116 Washer 11/32x 11/16 x16Ga. 137 74780716

36 74780512 Bolt,Fin Hex 5/16-18 x 3/4 138 163975

37 163981X558 FenderY'rGTPNTWO/SHCup 139 161330

558 140 163806

39 136961 Bracket,AxleFront 141 163805

40 156111 Bracket, SupportA)de/Engine 142 161897

42 72140608 Bolt,Carriage 3/8-16 x I 144 161900

43 136939 Bracket, SpnsnFront Lh 147 162967

44 136940 Bracket, SpnsnFront Rh 148 164655

45 154913 BracketAsm., Susp Chassis Rh 150 161237

47 17490608 ScrawTIxIroL 3/8-16xl/2 NOTE:

Bracket,Chassis Front

Nut, Clot_lock 5/16-18 Unc

BracketAsm., Susp _Lh

BracketAsm., Fender

Screw ThdroL 3/8-16 x 1-1/4

Washer 13/32x I x 14 Ga.

Guide,B_t Gear Drive

ScrewThdml. 5/16-18 x 1/2

Guide,BeltMid Span

Stop,Over Center Mower

Bracket,SupportTraneaxle

BoltFin Hex 7/16-14 UNC x 1

Washer, Lock Hvy Hlcl Spr

7/16

Washer,Lock ExternalTooth

3/9

Rail, Frame Lh

Push Nut, Nylon

Screw,ThdrolHex Head Zinc

Mwr

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wshd 8-18 x 7/8

Screw Sltd H Hd W/PIn Washer

BoltFinHex 7/16-14 x 1 Gro5

CupholderYTGT

BoltShoulder5/16-18 1-I"

Magnet

StrikerPlate YTGT

BracketDash Rh

BracketDash Lh

Fastener Nut Pal

ExtrusionBumper

Duct,Hood Heat

AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 rnm

39

TRACTOR - - MODEL NUMBER 917.273113

GROUNDDRIVE

28

\

7

39

37 36

5O

15

47

69

27

4O

TRACTOR - - MODEL NUMBER 917.273113

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 9858M1 Key,Woodruff 36 149412

3 7563R Washer, Thrust, Axle 37 121749X

4 17490508 ScrawThdrol 5/16-18 x 3/4 38 150035

5 STD541437 Nut, Crownlock 3/8-16 39 74321016

6 STD561210 Pin, Cotter 40 5304J

7 149176 Wheel, Hub Assembly 41 73661000

8 12000034 Klip,Ring 42 8883R

9 140080 Bolt,Hub 46 145170

10 142509 Disc,Brake 47 138228

11 136927 Yoke, Brake Disc 48 72110612

12 737508(X) Nultock1/2-20 Unf

13 139419 Washer,Special 50 131494

14 138901 Bushing 51 STD541437

15 STD551037 Wahser 13i32x13/16x16Ga. 52 139123

16 143012 Set, Screw 1/4-28x3/4 53 207J

17 126909X Spdng 54 161590

18 137104 Lever, Brake 55 105706X

19 136926 Cam, Brake Disc 56 137153

21 23260412 Scraw, FlatHead 1/4-28x3/4 57 141756

22 633A109 Gearshift,LeverAssembly 59 122253X

23 106932X Knob 60 122268X

24 136925 Support,PuckBrake 61 137524

25 136923 Puck, BrakeTop 62 STD551143

26 137552 Spdng, Return 63 74760720

27 17490528 Screw, HexWshThd. 64 154752

5/16-18 x 1-3/4 65 67609

28 73350600 Nut, Hex Jam 3/8-16 66 140_96

29 137213 Brake, Rod 67 19131312

30 19131616 Washer 13/32xl x16Ga. 68 5142H

34 124236X Cap, Plunger 69 136327

35 137648 Rod, ParkingBroke 117 73900600

DESCRIPTION

Spring,Ddve Groond

Washer 25/32 x 1-1/4 x 16 Ga.

NyUner

Screw, Rn. #16-24 x 1

Actuator,InterlockSwitch

Lockrlut #10-24

Cover, Pedal

Retainer, ,Spring

ClutchRod

Bolt,Carriage 3/8-16 x 1-1/2

Gr. 5

Pulley,Idler,Flat

Nut, Crowrdock 3/8-16 UNC

Pulley,Idler,Grooved

Washer,Hardened

Clutch,ArmA,_sembly

Bearing,Idler

V-Belt

Bracket,ShiftRod, HI-Lo

ShiftRod, Hi-Lo

SpdngClip, ConnectingLink

Pulley,Transaxle

Washer, Lock 7/16

Bolt,FinHe)( 7/16-14 x 1-1/4

Shaft,Clutch/BrakePedal

Bolt,Shoulder

Washer, Hardened

Washer, Rat

Pin,Roll

Hub, Cover

Nut, Lock Rg. 3/8-16 Uric

NOTE:AllcomponentdimensionsgiveninU.S,inches

1 inch= 25A mm

41

TRACTOR ' - MODEL NUMBER 917.273113

STEERING ASSEMBLY

22

34

42

19

27

6/"

/

/16

/

\

\\

'\

\

42

TRACTOR - - MODEL NUMBER 917.273113

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428

2 137094

3 6855M

4 161849

5 161848

6 6266H

7 121748X

8 120(XX_9

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 137155

19 156011

20 163887

21 159945

22 155105

23 152927

25 STD523710

26 159946X428

27 3366R

28 17490612

29 104239X

30 12000034

31 138136

32 19111610

33 STD551131

34 STD523107

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

41 155246

42 17490508

44 160135

45 19132411

Wheel, Steedng

AxleAsm., Front

Fitting,Grease

Spind_Asm, LH

sp_no_Asm.,P,H

Baaring, Race ThrustHarden

Washer 25/32 x 1-5/8 x 16Ga.

Ring,Klip#T5304-75

Cap, Spindle

Bolt,Fin Hex 5/8-11 x 2-3/4

Spacer BeadngAxle Front

Nut, Lock Range 5/8-11 Unc

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, LockHvy Hlcl Spr 3/8

Nut, Lock Center3/8-24 UNF

Shalt Asm., Steering

Rod Asm., Tie Bali J BallVgt (Inc. Key No. 36-40)

Dragllnk,BagJointSolidVgt

SupportAsm.,SteeringVgt

Boot, Steedng

Adapter,Wheel Steadng

Bushing,Strg.BIk

Screw

Bolt, Fin He)( 3/8-16 x 1 Gr. 5

Cap, Wheel Stasdng

Beadng, Col. Strg.

Screw,Thrdrol 3/8-16 x 3/4

Beadng, Flange

Ring,KlipTruarc #5304-75

Bushing,Nyliner Snap

Washer 11/32x lx lOGa.

Washer, Lock Hvy Hlcl Spr 5/16

Bolt,HexHd 5/16-18 x3/4

Gear, SectorSteadng

"ReRod

Jam Nut RH Thread

JointAsm. Ball RH Thread

Jam Nut LH Thread

JointAsm. Ball LH Thread

BracketSwitch InterlockVGT 97

Screw Thdrol 5/16-18 x 1/2Tyt

Extension,Steadng

Washer 13/32 x 1-1/20 x 11Ga.

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

-,f

43

ENGINE

TRACTOR - - MODEL NUMBER 917.273113

78

2

39

_j74

38

29

\

I SPARK ARRESTER KIT I

44

ENGINE

TRACTOR - - MODEL NUMBER 917.273113

KEY PART

NO. NO. DESCRIPTION

1......

2 161062

5 132O03OO

7 151396

8_ 121361X

9 150828

10 105432X

11 140923

12 143996

15 151346

16 109227X

17 106082)(

18 161493

19 13290300

20 164067

21 17521312

22 164415

24 STD551237

25 73920600

26 3645J

27 139277

28 7834R

29 132920

33 STD541437

37 123487)(

38 74780624

39 17490636

40 17490664

41 126197X

42 STD551143

43 150280

45 128861

47 142040

48 19132007

51 161230

54 19131414

55 1328O336

65 19131614

74 162295

76 17490612

78 164323

Engine (See Breakdown)KohlerModel No. CV22S-67544

MufflerSide 1-1/8"98

Elbow STD 90 Degree3/8 - 18 NPT

MufflerAsm Guard

Pulley V-Idler

Keaper Asm. BeltEngine

Bushing

ClutchElectric

Pulley EngineVGT ElectClutch

Tank Fuel Rear 3.50 YVGt 96

Pad Spacer

Pad Spacer

Cap Asm FuelW/Gauge

Plug Oil Drain (Order From Engine Manufantumr)

ControlThrottle

Screw SLTD Hex HD W/PIn Washer

ControlChoke

WasherExt Tooth3/8

Nut Keps 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Ltne

SparkAttester Kit

NutLock Hex w/Ins.3/8 - 16

Clamp Hose

BoltFinHex 3/8 - 16 x 1-1/2

Screw TT 3/8-16 x 2-1/4 UNC

Screw "I-I" 3/8-16 x 4 UNC

Washer 1-1/20D X 15/32 ID X .250

Washer Lock 7/16

BoltHex 7/16- 20 X 4 - 1/4 Ga 5

Nut Flange 1/4-20 StarterNut

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga.

ManifoldPipeVGT CV 1-1/8"

Washer Flat 13/32 x 7i8 x 14 Ga.

NipplePipe4-1/2

Weaher 13/32 x I x 14 Ga.

ElbowStreet Brass

ScrewThdrol3/8-16 x 3/4 Ty-TT

ShieldMuffler

OrE: AllcomponentdimensionsgiveninU.S. inches

1 inch = 25A mm

45

TRACTOR -- MODEL NUMBER 917.273113

SEAT ASSEMBLY

12 19

21

KEY PART

NO. NO.

1 140124

2 140551

3 140675

4 127018X

5 145OO6

6 STO541437

7 124181X

8 150176

10 15,5_5

12 121246X

13 121248X

KEY PART

DESCRIPTION NO. NO.

Seat 14 72050412

Bracket, Pivot Seat 15 121249X

Strap, Fender 16 123740X

Bolt,Shoulder 5/16-18x.62 17 123976X

Clip, Push In, Hinged 18 19171912

Nut,Cmwnlock 3/8-16 Unc

Spdng,Seat Cpmn 19 120068X

Bolt 5/16-18Uncx3/4w/Sen'_ 20 124238X

Pan, Seat 21 153236

Bracket,MountingSwitch 22 STD541431

Bush_g,Snap

DESCRIPTION

Bolt,Carriage 1/4-20 X 1-1/2

Spacer, Split

Spdng,Cprsn

Nut, Lock 1/4 Lge Rg Gr. 5

Washer 17/32 x 1-3/16 x 12

Ga.

Knob,Seat 1/2-13 Unc

Cap, SpringSeat

Bolt, Shoulder 5/16-18

Nut, Crowrdock 5/16-18 Unc

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 25,4 mm

46

DECALS

TRACTOR - - MODEL NUMBER 917.273113

7

16

13

9

6 3

21

--23

2

--23

10

12 1

KEY

NO.

1

2

3

4

5

6

7

8

9

10

11

PART

NO.

163266

164085

163916

163917

149516

133644

163210

164760

163204

156439

4900J

DESCRIPTION

Decal, Dash Panel

Decal, Dash

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman,LH

Decal, BatteWDNGR/PSN

ENG Asm

Decal, Maintenance

Decal, Fender

Decal, Eng

Decal, Fender,Craftsman

Decal, Fender Danger

Decal, Clutch/Brake

KEY PART

NO. NO.

12 146047

13 164884

14 160397

16 164065

19 138047

21 163203

23 106202X

-- 138311

-- 157199

-- 166194

-- 166195

DESCRIPTION

Decal, V-BeltDdve Schematic

Decal, BlowerHousing

Decal, V-BeltSchematic

Decal, Insert Strg

Decal, Battery

Decal, Mower EZ3

Reflector,Tamight

Decal, Handle Lft HeightAdjust

(Lilt Handle)

Pad, Footrest

Manual, OwneCs(Eng)

Manual,Owners (Span)

WHEELS & TIRES

3

7410

59

8

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tim

2 65139 Stem, Valve

3 106228X427 RimAssembly,Front

11 106277X427 RimAseambly,Rear

4 8134H Tube, Front(ServiceItem Only)

10 7154.1 Tube, Rear (sendce Item Only)

5 106230X Tire, Front

9 105588X Tire, Rear

6 278H Fitting,Grease (FrontWhee_

orgy)

12 6856M Flffing,Grease

7 9040H Bearing,Flange (Ront Wheel

o_)

8 104757X Cap, A)de(FrontWheel only)

-- 144334 Saslant, Tim (10 oz. Tube)

NOTE: AllcomponentdimensJonsgiveninU.S. inches

1 inch = 25A mm

47

TRACTOR - - MODEL NUMBER 917,273113

LIFT ASSEMBLY

4O 43 38

22

12

23

35 17

70

2

34

29

20 19

7

32 31 098_

1

I

i 3

lS

18

$

16

48

TRACTOR - - MODEL NUMB ER 917.273113

UFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 121006X Red Asm., Lever

2 159137 ShaftAsm., Uft Vgt

3 159189 LeverAsm., LiftRh

4 12000022 E-RingTRBrc #5133-87

5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.

6 74780624 Bolt,RnHex 3/8-16x1-1/2

7 125631X Grip, Handle Fluted

8 122365X Button,Plunger

9 122364X Plunger,Button

10 2876H Spdug 2-1/8"

11 146704 Unk Lift

12 163552 Retainer,Spring

13 139868 Arm, SuspensionVgt

14 140302 Bearing

15 STD541437 Nut, Crownlock 3/8-16 Unc

16 674A247 Spdng Asm.,AssistLift

17 STD541237 Nut, Hex Jam 3/8-16 Unc

18 143363 Bracket,SpringAss'_t

19 STD551(_7 Washer 13/32 x 13/16 x 16 Ga.

20 s328J Bo_t,Adjust SpringAssist

21 STD523710 Bolt,RnHex 3/8-16xl

22 127218 Link, Front

23 STD624008 Retainer, Spring

24 73350800 NUt,Jam Hex 1/2-13 Uric

25 130171 Trunnion

26 73800800 Nut, LockW/Wsh 1/2-13Unc

29 150233 Trunnion,InfinHeight

30 110807X Nut, Special

31 19131016 Washer 13FJ2xS/Sx16Ga.

32 137150 Spdng, CompressionInfHgt

33 76020308 Pin, Cotter 3/32 x 1/2

34 137167 Rod, AdjUft

35 138057 Knob, lnf 3/8-16Unc

38 155097 Pointer,Height Indicator

39 123935)( Plug, Hole

40 17490512 Screw FlexWsh 5/16-18 x 3/4

41 73540600 NUt,Crownlock 3/8-24

42 19112410 Washer 11/32x1-1/2x10Ga.

43 123934X Scale, Inclk_torHeight

70 145212 Nut Hex FlangeLock

72 110452X NUtPush Phos & Oil

NO'I'E:AllcomponentdimeneionsgivenInU.S.Inches

1Inch=25A mm

49

TRACTOR - - MODEL NUMBER 917.273113

MOWER DECK

46

I

46 \

44 i

i

i

i a

I

i

i

i

_102

46

21

116

22

18

so

TRACTOR - - MODEL NUMBER 917.273113

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164811 DeckWeldment. wlAdj.GWB 39 144917 Pulley,Idler,Ddven

46" 40 137273 Spring,Secendary 44/46/50

3 138457 BracketAsm., Sway Bar Vent

5 STD624008 RetainerSwing 41 174906;20 Screw,Thdroll3/8-16 x 1-1/4

6 130832 Arm, Suspension,Rear (Sway Tytt

Bar) 42 1220.52X Spacer,Retainer

8 850857 Bolt,Patched 3/824 x 1-1/4 43 144949 Arm, IdlerSecondary

Gr. 8 44 133943 Washer,Hardened

9 STD551137 Washer, Lock Hvy.,Unplated 45 145059 Cover,Mandrel Deck

3/8 46 137729 Screw,'rhdrolL 1/4-20 x 5/8

10 140296 Washer, Hard Blade,Mower 47 144959 V-Belt, Mower, Secondary

Vented 48 148763 V-BelL Mower, Primary

11 163819 Blade 49 STD541437 Nut, Crowntock 3/6`16UNC

12 129895 Bearing, Ball, Mandrel #6204 50 72110612 Bolt,Caniage 3/8-16 x 1-1/2

13 137553 Shaft Asm, w/LowerBearing Gr. 5

(Include_Key'No. 12) 51 15.3390 Washer Felt

14 137152 Housing,Mandrel 52 156493 Pulley Idler46" Prim.Drive

15 110485X Bearing, Bag, Mandrel 56 155986_ BarPnt.AdjustingWhasl

16 140329 Stripper,Mower Round Guage

18 STD533106 Bolt,Cardage 5/16-18 x 5/8 57 156941 Pin Head Rivet

19 132827 Bolt, Hax Head, Shoulder 72 19131616 Washer 13/32/1/16 Ga.

5/16-18 101 145579 Cover, Mulching

20 145055 Baffle, Vo=texMower 46" 102 71161010 Screw

21 STD541431 Nut, Crownlock 5/16-18 UNC 103 STD551110 Washer,Lock #10

22 134753 Stiffener,Bracket 104 19061216 Washer

23 131267 Bracket, Deflector 105 160793 LatchAsm. Bagger

24 105304X Cap, Sleeve 106 20_9J Nut, Weld

25 149287 Spring,Torsion,Deflector 116 137644 Bolt,Shoulder

26 110452X Nut, Push 117 133957 Gauge Wheel

27 157788 Shield, DeflectorMower 118 73930600 Nut, Centedock 3/8-16 UNC

28 19111016 Washer 11i32x5/Sx16Ga. 119 19121414 Washer 3/8x7/8x14Ga.

29 131491 Rod, Hinge 126 144948 Arm, idler,PrimaryDeck46"

30 157722 Screw Thdrol Washer Heed 127 146763 PuUey,ldler,V-GrooveDim.

31 129963 Washer, Spacer Mower 4.25

Vented 128 19132203 Washer 13/32xl-3/8 x3Ga.

32 153531 Pulley,Mandrel -- 166211 Mower Service 46" (Standard

33 137266 Nut, FIg.Top LockCntr. 9/16 Deck-Ordersepamtely

34 144945 Anchor,SpringDeck 46" mulchingand no6e rollercom-

35 17490628 Screw,Thdrell 3/6`16xl-3/4 ponentsKeyNo6.101-106

Tytt and 90-95)

36 - STD551037 Washer 13/32.x13/16 x16 -- 143651 MaedrelAsm44/50Servlce

Ga. (IncludesKey Nas. 8-10, 12-

37 131494 Pulley,Idler,Flat 15, 31 and 33)

38 156086 Keeper, Belt, ldler NOTE: AUcomponentdlmenslonsgivenlnU.S.inchas

1 inch= 25.4 mm

51

TRANSAXLE

TRACTOR " " MODEL NUMBER 917.273113

723

Iio

6

2

7

74 70

73

72

52

TRACTOR - - MODEL NUMBER 917.273113

TRANSAXLE

KEY PART

NO. NO. DESCRIPTION KEY PART

NO. NO. DESCRIPTION

1 4197R Axle Shaft

2 120(XX)34 Retaining Ring 52 8119M Needle Bearing

3 4199R Final DriveGear 53 4220R Thrust BeadngRace

4 4216R DifferentialGear 54 4209R 3rd ReductionPinion,Low

5 4215R DifferentialPinion 55 4213R 4th ReductionGear

6 4217R DifferentialCarder 56 4442R 3rd ReducUonPinionSpacer

7 6256H Axle Thrust Washer 57 4195R 2nd ReductionGear Shaft

8 74020652 Bolt, Hex Head 3/6-24 x 3-1/4 58 4214R Final Drive Pinion

(1" Thread Length) 59 4194R 1st Reduc_onGear Shalt

9 7392M Steal Ball 60 7528R 1st ReductionShaftSpacer

10 137261 Spring ShiftFork Detent 61 4208R 3rd ReductionPinionHigh

11 4985R ShiftFork, High-Low Range 62 4207R 2nd ReductionGear

12 6266H Thrust Beadng Race 63 7398H Needle Beadng

13 4212R 4th ReductionPinion 64 4203R LowSpeed Gear and 2nd

14 137125 Shaft, Brake ReductionPinionCluster

15 6276H Snap Ring,CrescentType 65 4204R Reverse Gear

16 633A63 High-Low Range Gears 66 2898J Key,Hi-Pro 1/8 x 17/32

17 8118M Needle Bearing 67 12000033 KlipRing

18 8740H1 Sintered IronBeadng 68 4205R IntermediateSpeed Gear

19 122238X ShiftFork Shaft, High-Low 69 4206R High Speed Gear

Range 70 1370H Thrust Beadng Race

20 4218R DifferentialPinionSpacer 71 633A69 Intermediateand High Speed

21 6252H1 DifferentialPinionBushing ClusterPinions

22 7810H GdpcoCentedockNut 3/8-24 72 139120 InputShaft

23 6262H Shift Fork, R.H. 73 4201R LowSpeed Pinion

24 7393R Oil Seal 74 12000008 E-Ring

25 992R1 Sintered IronBearing 75 1153R Reverse IdlerGear

26 139111 ShiftFork Shaft 77 6803J NeadleBearing

27 4986R Shift Fork, L.H. 79 1167R Sealing Washer

28 122254X Shift Shaft, High-Low Range 80 73360700 Nut, He)(, Jam 7/16-20

29 6269H Oil Seal 81 6270H Oil Seal

30 5855H Pressure ReliefValve 82 136984 Reverse ldlerShaft

31 139538 Gearcaea, Reverse IdlerShaft 84 5.384.1 GeamhrftLever, Bent

and Beadngs,R.H. (Includes 85 2978J GearshiftCap

Kay No.Os 17,18, 25, 33, 50, 86 633A85 GearshiftBall Cover and Pin

63, 77 and 82) 87 8739H1 Shift Lever Guide Ball,Keyed

32 6277H Bowel Pin 88 4924H Spring

33 4225R Needle Bearing 89 19151516 Washer 15/32 x 15/16 x 16

34 7396H ThrustBearing Race Gauge

35 4198R 4th ReductionGear Shaft 90 110542X Shift MechanismSeal

36 4200R 4th ReductionGear Spacer 91 19181511 Washer 3/16 x 15/16 x 12

37 739511 Thrust Bearing Race Gauge

38 160789 Gate Lower Shift VGT 92 75J GearshiftGate and

39 139536 Gearcaea and Bearings,LH. Reinforcement

(Includes Key Numbers 18, 25, 93 6274H Shift Ball Cover Gasket

49,50(2),51and52) 94 76020412 CofterPin I/8x3/4

40 13320400 PipePlug 1/2-14N.P.T. 96 159783 ScrewHxWHdMad,.k_

41 17580520 Bolt, Hex 5/16-18 UNC x 1-1/4 97 633A109 GearshiftLeverAssernbly

45 6271H Oil Seal 98 161823 Traneaxle,6 Speed,

46 1_ PIpePlug 1/4-18N.P.T. CompleteAseambly

49 4895H Needle Bearing

50 4222R Needle Bearing NOTE: Allcomponentdimensionsgiven inU.S. inches

51 1529R Needle Bearing 1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.273113

KOHLERENGINE-MODELNUMBERCV22S,TYPENUMBER67544

CYLINDER HEAD VALVE BREATHER i

4

I

3m

XI

I__r

6_

S'%1

_,.,s i

0

0--8

54

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

HEADNALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. ,

1. 24-033-03 _ breathercoverw/gasket 1. 24-032-01

{Includes 2,3) 2.

2. 24-O41-23 Gasket, breather

3. 24-096-15 Cover,breather 3. 24-294-13

4. M-0645020 Screw, hex. flange M6xl.0x20 (4) 4. 12-380-17

5. X-75-23 Plug, allenhd. 1/8" 5. 24-067-13

6, 12-351-02 Lifter,valve(4) 24-067-14

7. 24-755-66 Kit, valve train (Includes8,11,12) 6. 24-874-01

8. 24-411-05 Rod, push(4)

9. 24-041-08 Gasket, cylinderhead (2) 24-874-02

10. 24-318-12 Head assembly, #2 cylinder 24-874-03

11. 25-186-01 Arm, rocker(4) 7. 24-108-01

12. 24-599-01 Pivot,rockerarm (4) 24-108-02

13. M-0640034 Screw, hex. flange M6x1.0x34 (4) 24-108-03

14. 12-086-16 Screw, hex. flange M10xl.5xgO (8) 8. 24-018-01

15. 24-755-74 Kit, valve cover- plain 9. 12-422-09

(includes16,17) 12-422-13

16. 24-153-16 O-Ring 12-422-07

17. 24086-32 Screw, shoulder(4) 12-422-08

18. 24-445-01 Strap, liffing 12-422-10

19. 24-016-01 Valve, exhaust(Std.) (2) 12-422-11

24-016-02 Valve. exhaust(.25) (2) 12-422-12

20. 24-017-01 Valve, intake(Std.) (2) 10. 24-010-03

24-017-02 Valve, intake(.25) (2) 11. 24-089-21

21. 24032-05 Seal, valve stem (2) 12. 52-139-09

22. 235011 Retainer,spring(4) 13. M-0545010

23. 24-089-02 Spring, valve(4) 14. 24-018-04

24. 12-173-01 Cap, valve spring(4) 15. 24-402-05

25. 12-755-03 Kit, retainer(4) 16. 12-153-01

26. 24-318-11 Head assembly, #1 cylinder 17. 24-126-19

27. 24-755-76 Kit, valve cover- breather 18. 12-123-04

(Indi.16,17,28) 19. M-0545016

28. 25-313-(_ Grommet,rubber 20. 12-153-02

29. 24-755-57 Kit, breather eaparator 21. 24-038-04

(includes28,30-33)

30. M-0545016 Screw, hex. flange M5xO.8x16(2) 22. 24-755-46

31. 24-445-02 Strop, breather 23. 12-153-03

32. 24-126-44 Bracket, breatherseparator 24. 12-380-O4

33. 24-112-12 Spacer 25. M-0631005

34. 24-294-06 Fitting 26. 12-032-01

35. 24-326-13 Hose, breather 27. X-25-102

36. 24-326-14 Ho6e, breather 28. 24-144-01

37. X-426-8 Clamp, hose (2)

DESCRIPTION

Seal, dil front

Crankcase

(USE: Miniblock24 782 05)

F_ung

Pin, dowel Ioce_g (6)

Coonec_g Rod (Std3 (2)

ConnectingRod (.25) (2)

Pistonw/RingSet (Std.) (2)

(Includes 7,0)

Pistonw/RingSet (.25) (2)

Piston w/Ring Set (.50) (2)

Ring Set (Std.) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer,pistonpin (4)

Shim, camshaft(A.R.)

Shim,camshaft(A.R.)

Shim,camshaft(A.R.)

Shim,camshaft(A.R.)

Shim,camshaft

Shim,camshaft(A.R.)

Shim, camshalt (A.R.)

Camshaft

Sprint,actuating(ACR)

Plug, cup

Screw, hex. flange M5x0.8xl0

Retainer,reed (2)

Reed, breaker (2)

O-Ring, loweroilfifltube

Bracket, oil 1"_tube

Tube, oilfill

Screw, hex. flange M5x0.8x16

O-Ring, upper oil filltube

Dipstickassembly(Includes

22_3)

Kit,oil fillcap (Includes23)

O-Ring, dipstick

Pin, hitch

Washer, plain6 mm

Seal, govamorcrossshaft

Washer, plain 1/4"

Shalt, governorcross

NOTE: All componentdimensionsgivenin U.S. inche_

1 inch= 25A mm

55

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

IGNrrlON I ELECTRICALJ t- 2

e..-3

1- [_4

BLOWER HOUSING AND BAFFLES I /t

$

$

_-....4

AIR INTAKE .j

14

3

56

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIP'nON NO. NO. DESCRIPTION

1. 54-755-15 10t,grassscreen 1. 54-027-95 Housing,blower

(Includes2-4,and 24 113 18) (Incl. M-0545010 & 24 063 36)

2. M-0403025 Screw, hex. cap M4xO.7x25(4) 2. 24-100-02 Nut, plasSc(2)

3. X-25-92 Washer,plain 5/16" (4) 3. M-0545020 Screw, hey"flangeM5x0.8x20

4. 24-112-04 Spacer,grass screen (4) (2)

5. 25-086-47 Bo;t,shoulder(4) 4. M-0545016 Screw,hey_flange M5x0.8x16

6. 24-157-03 Fan (5)

7. 12-086-14 Screw, hey" flange M10x1.5x46 5. M-0551016 Screw, he)(.flange M5x0.8x16

8. 12-468-03 Washer,plain 3/8". 6. M-0645016 Screw, hey_ flange M6xl.0x16

9. X-42-15 Key (6)

10. 24-025-05 Flywheel 7. 24-146-02 Plate, backing -# 2 side

11. 25-403-03 Rectifier-regulator 8. 24-146-08 Plate, backing - # 1 ,side

12. X-25-92 Washer,plain 3/16" (2) 9. 24-063-20 Baffle, cylinderbarrel-#2 side

13. 24-086-18 Screw, phillipshd. 11-16x7/8 (2) 10. 24-063-14 Baffle, valley- #2 side

14. 236602 Connector(3 contact) 11. 24-063-30 Baffle, cylinder barrel-# 1 side

15. 54-755-09 Kit, 15 amp stator 12. 24-063-23 Baffle, valley - #1 side

(includee24 126 71) 13. M-0545010 Screw, hey_flangeM5x0.8xl0

16. 12-132-06 Spark Plug(2) (2)

17. M-0548025 Screw, hex. cap M5x0.8x25 (2) NOT ILLUSTRATED

18. 48-1,54-(_ Clip, cable 24-063-36 Baffle, blower houair_

19. X-25-63 Washer,plain 1/4" M-0545010 Screw, hey.. flangeM5xO.8xl0

(2)

20. 24-584-11 Module, ignition(2) N/A Cover, control

21. M-0561025 Screw, threadfomling

M5x0.8x25 (4) 24-086-06 Screw, phillipshal.11-16x3/4"(2

22. M-0448010 Screw, hey..flanageM4x0.7xl0

(2) AIR INTAKE/FILTRATION

23. 24-584-09 Module,speed advance KEY PART

24. 47-154-01 Clip, cable

25. 24-063-27 Baffle, heat shield NO. NO. DESCRIPTION

NOT ILLUSTRATED

24-126-71 Bracket,stator wire 1. 24-164-06 Man_ld, intake

X-22-11 Washer,lock1/4"(2) 2. M-0651055 Scow, hex. flange M6x1.0x55

(4)

24-176-27 Harness, widng 3. 24-O41-01 Gasket,intakemardfok:l(2)

Lead, black(reeL-reg.4" - 18 4. 24-041-14 Gasket,air cleaner base

gauge 5. 24-094-13 Base, aircleaner

insulatedgripbanel eyelets)

Decal, grass screen 6. 24-041o13 Gasket, fuel _ck cup

Tie, wire 7. 24-109-05 Cup, fuel sphback

8. 24-083-05 Predeaner, element

9. 24-083-03 Element, air cleaner

10. 230046 Seal, breather

11. 24-096-01 Cover,inner air cleaner

12. 12-100-01 Wlng Nut

13. 24-096-65 Cover,air cleaner

14. 54-755-01 Kit, lalob wig1 ssai

(Includes15 & 16)

15. 24-153-15 O-Ring

16. 25-341-03 Knob, cover

25-518-28

24-113-18

12-454-01

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

57

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

STARTINGSYSTEM

OiL PAN LUamCATIONi

ENGINE CONTROLS

!

_f _:_1 _

|--=

_3

12

./

58

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

STARTING SYSTEM

KEY PART

-NO. NO.

1. M.083g070

2. 24-096-05

3. M.083_080

4. 12-468-01

5. 25-098-05

6. 12-221-01

7. 12-227-13

8. 12-211-01

9. 12-755-54

10. 12-227-06

11. 12-170-05

ENGINE CONTROLS

KEY PART

NO. NO.

1. SM.0642025

2. 24-090-14

3. M.0641060

4. 24-089-01

5. 25-158-08

6. 24-079-04

7. 25-156-11

8. M-0547050

9. 24-089-03

10. 24-126-56

11. M-0645016

12. 12-237-01

13. M-0545016

14. 24-090-07

15. 24-468-01

16. 24-089-18

17. M.0446030

18. 24-090-13

19. M-0545020

20. 24-089-38

21. 24-090-05

22. 41-468-03

23. M-0403025

24. 24-079-05

OIL PAN/LUBRICATION

KIEY PART

DESCRIPTION NO. NO.

Screw, hey..flangeMSx1.25x70 1. M.0645(_5

Cover, pinion

Screw,hex. flangeMSxl.25X80 2. M.0631005

Washer, plain 11/32" (3) 3. 24-199-07

Starter,(Includes6-11)

Kit,brush 4. 24-393-08

Cap 5. 24-123-05

Boll thru (2) 6. 24-162-26

Kit, ddve 7. 24-043-12

Cap, drive end

Armature 8. 12-380-01

9. 52-448-02

10. 12-144-02

11. 24-153-08

12. X-75-32

DESCRIPTION 13. 24-136-01

14. 52-050-02

Screw,hex. flange M6x1.0x25 15. 52-032-08

Lever, governor 16. 24-086-17

Nut, hex.flange M6xl.0 17. 24-086-16

Spdng, linkage

Bushing,linkageretaining

Linkage, throttle

Bush',xj, throttle linkage

Nut, hex. lockM5x0.8

Swing, throttle

Bracket, control

Screw, he)(.flange M6x1.0x16

(4)

Clamp, cable (2)

Screw, hex.flange M5x0.8x16

(3)

Lever, tho_Ue actuator

Washer, plain 5.5 mm (3)

Spring, governor

NUt, hax M4xO.7

Lever, throttlecontrol

Screw, hex. flange M5xO.8x20

Spdng, throttlelimiter

Lever, choke

Washer, spring1/4"

Screw, hex. cap M4x0.7x25

Linkage, choke

DESCRIPTION

Screw,hax. flange M6xlo0x25

(2)

Washer,l_ain6 mm(2)

Pan, olla_

pnc_dea 12,&4-I0)

oNpumpassembny(indudes 5)

Tube,oil pldoJp

Screen,oll

Kit,governorgear w,_in

(thdudos 8)

Pin, governorregulating

Tab, locking

Shaft,governorgear

O-Ring

Plug, hex. ctsk.3/8"

Nipple, _filter

Fitter,oil

Seal, oil(PTO end)

Screw, hax. flange M8x1.25x45

Screw, hax. flange MSx1.25x45

(9)

18. X-75-10 Plug, sq. hd. solid3/8" N.RT.R

NOTE: All componentdimensionsgiven inU.S. inches

1 inch= 25.4 mm

59

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

-1

EXHAUST I

1

FUEL SYSTEM

/

1

9 9

8

/g

T

/t2

11\ _i

I"-

14

6O

TRACTOR - - MODEL NUMBER 917.273113

KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544

CRANKSHAFT

KEY PART

NO. NO.

1. 24-014-72

2. 52-139-09

EXHAUST

KEY PART

NO. NO.

1. 24-041-02

2. 25-072-04

2452216

2478205

2475503

DESCRIPTION

Crankshaft(Indudas 2)

Plug, cup

DESCRIPTION

Gasket, exhaust (2)

Stud,M8x1.25x33 (4)

ShortBlock

Miniblock

Gasket Sat

FUELSYSTEM

KEY PART

NO. NO. DESCRIPTION

1. 24-853-25

2. 24-041-15

3.

5. M-0629G95

6. M-0641060

7. 47-15401

8. 24-353-03

9. X-426-9

10. 24-086-12

11. 24-393.-04

12. 24-100-01

13. 25-3.53-03

14. 24-050-02

NOT ILLUSTRATED

24-757-18

24-757-19

24-757-20

24-757-22

Kit,carburetorw/gaskets

(Includes2-4)

Gasket, carburetor

Cad)umtor assembly(For infor-

maflanonly not

availableseparately)

(Indudes 24-757-15,

24-053-25 24-757-19, 24-757-

20, 24-757-22)

Stud, M6x1.0x95 (2)

Nut, hex. flange M6xl.0 (2)

Clip, cable

Une, fuel 10-5/8" (2)

Clamp, hose (6)

Screw, he:<.cap. M6x1.7x18 (2)

Pump, fuel -pulse

Nut, plastic(2)

Une, fuel 13-1/2"

Filter,fuel

Kit, overhaulw/gaskets

Kit, choke repairw/gaskets

Kit, gasket

Kit, solenoidreplacement

w/gaskets

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25A mm

61

62

63

Forthe repairor replacementpartsyouneed

delivereddirectlyto yourhome

Call7 am- 7 pm,7 daysa week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a

domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparaci6n a

domicilio - 1-800-676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

mmlmm

mmmmm(

When requesting service or ordering

pads, always provide the following

information:

Product Type Part Number

Model Number Part Description

SF_ARS

Amenca's Repair Speciat_sts

166194 8.31.98 RH Printedin U.S.A.

Source: https://usermanual.wiki/Craftsman/917273113.2837693235/html

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