Craftsman Model 917.273113 Mower Belt Diagram
User Manual: Craftsman 917273113 917273113 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917273113. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
Owner's Manual
CRnFTSMnN
22.0 HP
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRAC 133eR-
Model No.
917.273113
• Safety
•Assembly
•Operation
• Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 19
Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 31
Troubleshooting.................................... 32
Repair Pads ......................................... 36
Pads Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other people
before mewing. Stop machine if anyone
enters the area.
2
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a running machine unat-
tended. Always tum off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
•Tum off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
beck up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
tractron could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
dopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are o, an attracted to the
machine and the mowing actiVdy. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when becking, lookbehind
and down for small children.
•Never carry children. They may fall off
and be seriously injuredor interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine
to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel con-
tainer inside where there is an open
flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices. Check
their proper operation regulady.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and detedoration,
which couldexpose moving pads or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrapthe Made(s) orweargloves, and
use extra caution when servicing them.
•Check brake operstion frequently.
Adjust and service as required.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do nottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
,_Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TIONlt! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_,WARNING: The engine exhaust from
this product contains chemicals known to
the State of Caiifomia to cause cancer,
birth defects, or other reproductive harm.
_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 10W-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below32_F)
OILCAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG: ChampionRC12YC
GAP: .040")
GROUND SPEED
(MPH):
HI: LO:
0.7 1.7
1,4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE PRESSURE: FRONT." 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15AMPS@ 3600 RPM
BATI'ERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the =SAFETY RULES'.
MAINTENANCEAGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
,_,WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Shoulder
5/16-18
I
m m
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
i
(2) Screws
#1oxs/8 q
lk ,2) Weld Nuts - (
#1_ Washers#10
(2) Washers J_
3/16 x 3/4 x 16 Gauge _.,
(3) Retainer Springs
(Double Loop)
(4) Retainer Springs
f//'-'_ (Single Loop)
6
Parts packet separately In carton Parts Bag contents not shown full size
Jl___jL,
[-1
Seat
Video
Cassette
Steering Wheel
Mulcher
Plate
Parts Bag Manual-
f•@
•(4) Adjusting Bar
jo (4) Wheels
(4) Retainer Springs
(4) Clevis Pins
®(4) Washers 3/8 x 3/4-14
(4)Locknut 3/8-16 (4) Shoulder Bot
Steodng
Wheel Insert
<4€
(2) Keys
Steermg
_eeve
Slope Sheet
Extension
i.
(2) Front Unk
Assemblies
f_)(2) Latch Hook
Assembfies
7
Yournew tractor has been assembled at the factory with exception of those parts left
unassembled for shippingpurposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correcttools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench sot will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) 1/2" wrench drive rachet"
(1) Utilityknife (1) PhillipsScrew-
(1)Pliers driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
•Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
•Remove mower and package materials.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
• Remove hex bolt, lock washer and large
flat washer from steering shaft.
•Position front wheels of the tractor so
they are pointing straight forward.
•Slide the steering sleeve over the steer-
ing shaft.
• Align tabs and press steering sleeve
extension into bottom of steering wheel.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
•Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.
•Snap steering wheel insert into center
of steering wtzeel.
•Remove protective materials from trac-
tor_hoodand grill.
Wheel Insert
_..... Hex Bolt
_Tp_- LockWasher
Large Rat
Washer
Steedng
Steering Wheel
Wheel Adapter
Steering _Tabs
Sleeve I
Extension
Shaft
Steedng
Sleeve
IMPORTANT: Check for and remove any
staples in skid that may puncturetires
where tractor is to rolloft skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise attach-
ment liftlever to itshighest position.
Release parking brake by depressing
clutch/Drakepedal.
Place gearshift lever in neutral (N) posi-
tion.
•Rolltractor forward off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
•Lifthood to raised position.
• If this battery is put into service after
monthand year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging instructions).
8
_" ooO w
oOO
°'..;
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and fiat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bo;t
Adjustment Knob Flat Washer
CHECK TIRE PRESSURE
The tires on your tractor were ovefinflated
at the factory for shipping purposes.
Correct tire pressure is importantfor best
cutting performance.
• Reduce tire pressure to PSI shown in
PRODUCT SPECIFICATIONS" on page
5 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. Sea "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are proper-
ly adjusted to ensure optimum mower per-
formance.
•Slide gauge wheel bar down into bracket
channel, Be sure that gauge wheel bar
aligning holes are on top. Assemble
gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center
Iocknuts and tighten securely.
•For ease of mower to tractor assembly,
raise gauge wheels to highest position
and retain with clevis pins and spring
retainers.
•Adjust gauge wheels before operating
mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of
this manual.
Retainer Spdng
Pin
AdjusUng
Shoulder Bar
Bolt
Wheel 3/8-16 Center
3/8 Washer Lockout
9
INSTALLMOWERAND DRIVEBELT
Besuretractoris on levelsurfaceand
mowersuspensionarmsareraisedwith
attachmentliftcontrol.Engageparking
brake.
• Cutandremovetiessecuringanti-sway
barandbelts. Swinganti-swaybarto
left sideof mower deck.
• Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Chock belt for proper rout-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
•Install one front link in top hole of the
left hand front mower bracket and left
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
• Install second front link in right hand
front suspension bracket only and retain
with single loop retainer spring as
shown.
•Slide right side of mower back and
install link in top hole of right hand front
mower bracket. Retain with single loop
retainer spring as shown.
•Tum height adjustment knob counter-
clockwise until it stops.
•Lower mower linkage with attachment
lift control.
•Place the suspension arms on inward
pointing deck pins. If necessary, rock
and raise front of mower to align dock
pins with the holes in suspension arms.
Retain With double loop retainer spring
with loops down as shown.
•Connect anti-sway bar to chassis brack-
et under left footrest and retain with
double loop retainer spring.
•Tum height adjustment knob clockwise
to remove slack from mower suspen-
sion.
•Raise dock to highest position.
•Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
propedy leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify
that the belts are routed correctly.
Double Loop
Retainer Spring
(Inward pointing
deck Front Mower
Suspension Front
Arms Brackets
Chassis
Bracket
Retainer Springs
Wheel
Double Loop
RetainerSp.ring
Anti-Sway
Bar
Pulley
10
Discharge Guard
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weldnut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hard-
ware securely.
.• Raise and hold deflector shield in up-
rightposition.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
,_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut Hook Points
Lock
Washer Latch
Weld
Nut
Nut
Latch
L.ock
Washer
v" CHECKLIST
Please review the fogowing checldist:
/All assembly instructions have been
completed.
/No remaining loose parts in carton.
•f Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,f Seat is adjusted comfortably and tight-
ened securely.
/All tires are propedy inflated. (For ship-
ping purposes, the tires were ovednflat-
ed at the factory).
/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for bast cuffing
results. (Tires most be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/Check wiring. See that all connections
are still secure and wires are propedy
clamped.
While leaming how to use your tractor, pay
extra attention to the following impodant
items:
/Engine oil is at proper level.
,f Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/Be sure brake system is in safe operat-
ing condition.
Mulcher "Z----Screw
Plate
Deflector
Latch
Hooks
11
These symbols may appear on your tractoror in literaturesupplied with the product.
Leam and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEO"ENG,NEOFE O,LPRE=OREUGHTSONOVI,_O_P
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER,KEEP HANDS AND FEET AWAY
FREEWHEEL
(AutomaticMod_ o_)
12
KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththelocationsof
variouscontrolsandadjustments.Savethis manualfor futurereference.
Ignition
Switch
UghtSwitch
Posi_on
Ammeter
Attachment
Clutch Switch
Throttle Control
Clutch/Brake
Pedal
LiftLever
Plunger
Attachment
Lift Lever
Choke Parking Brake
Control
Gear Shift
Lever
Height eShift
Adjustment Lever
Knob 1
Our tractors conform to the safety standards of the American
National Standards institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCWBRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-),
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
Theoperationof any tractorcanresultinforeignobjectsthrownintothe
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
* presence sensing switch. When engine is
running,any attempt by the operator to
leave the seat without first settingthe
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
•Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle Push-In to Attachment Clutch
Control =Disengaged" Switch Pull Out To
_age" _...,,_
_ ""['_ Control _-._-_-_Parking Brake
Clu_h/Bmke ";Disengaged;"
Pedal "Ddve" Position
Position
STOPPING
MOWER BLADES -
•To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress
clutch/brake pedal into full "BRAKE" po-
sition.
•Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire'.
• Tum ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
USa.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under cedain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,A CAUTION: Always stop tractor com-
pletely, as deecdbed above, before leaving
the operator's position; to empty grass
catcher, etc.
THRO'i-rLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
•To engage choke control, pull knob out.
Slowly push" knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
•Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N)position.
•Move gearshift and range shift levers to
desired position.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by tum-
ing the height adjustment knob in
desired direction.
•Tum knob clockwise (G) to raise cutting
height.
14
• Tum knob counterclockwise(0)to
lowercuttingheighL
The cuttingheightrangeis approximately
1-1/2"to 4-1/2". The heightsaremea-
suredfromthegroundto the bladetipwith
the enginenot running.Theseheightsare
approximateand mayvarydepending
.uponsoilconditions,heightof grassand
typesof grassbeingmowed.
• The averagelawnshould he cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position.Gauge wheels then
keep the deck in proper positionto help
prevent scalping in most terrain condi-
tions.
• Be sure tractor is on a flat level surface.
•Lower mower and adjust mower to
desired cutting height.
•Remove retainer spring and clevis pin
which secure each gauge wheel bar.
•Lower gauge wheels to ground. Raise
gauge wheels slightlyto align holes in
bracket and gauge wheel bar and insert
clevis pin. Gauge wheels should be
slightly oftthe ground.
Retainer spring
Clevis Pin
•Replace retainer spring into clevis pin.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of
the mower deck.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment dutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment lift con-
troL
•Start mower blades by engaging attach-
mant dutch control.
•TO STOP MOWER BLADES -disen-
Attachment Clutch
Switch Pull
gage atta(_hmentclutchcontrol.
Attacl'mlent Lift Lever
High Position
...,t LOW
HP_
;/
Discharge
Guard
"Disengage"
,_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
TO OPERATE ON HILLS
_.CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-
ing up or down hills. .
• Avoidstopp,ng or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
if stoppingis absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear and
range shift lever to low (L) position. Be
sure you have allowed room for tractor
to rolislightly as you restart movement.
io restart movement, slowly release
parking brake and clutch/brake pedal.
Make all tums slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
° Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
15
when transportingyour tractor on .a t.nJok
or a trailer, be sure hood is closeo ana
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow on y the attachments that are recom-
mended by and comply with specifications
ofthe manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
•To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tsmpora-
tunasbelow 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_vAweather starting.
RNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which.leeds to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner products in the fuel
t_k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place gear shift lever in neutral (N)
position.
•Move attachment clutch to "DISEN-
GAGED" position.
•Move throttle control to fast position
•Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
•Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
16
to pushthecontrolin slowly.
• The attachmentsandgrounddrivecan
nowbeused.If theenginedoesnot
accepttheload,restarttheengineand
allowit towarmup for one minute using
the choke as described above.
COLD WEATHER STARTING (50* F AND
BELOW)
•When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly, This may
require an engine warm-up pedod from
several seconds to several minutes,
depending on the temperature.
• The attachments can be used dudng
the engine warm-up pedod and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
•When mowing large areas, start by turn-
ing to the dght so that clippingswill dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand tums untilfinished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high;the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps.Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
•When operating attachments, select a
groundspeed that will suit the terrain
and give best performance of the at-
tachment being used.
17
MULCHINGMOWING TIPS
IMPORTANT:.Forbest performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutdents for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the bast recut-
ting action of the blades.
• Avoid cuffing your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing asec-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
18
CUSTOMER RESPONSIBILmES
MAINTENANCE SCHEDULE__ ____ES_ER_VIC*_E D
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE f_ ATES
R cm_ _x Loo_ Fastmm V* t/'7 I_
Adlust Blade Belt(s) Tension II#fs
Adjust Motion Drive Belt(s) Tension _s
E Clean Air Rlter _:
N Clean Air screen v'
IG Inspect Muffler/Spark Arrester
N i Clean Engine Co_ing Firm
Replace Spark Plug _
Replace Air Filter Paper Carlddge _l_a
Replace Fue_ Filter
t. Change nlore often _en operating under i heavy k_ax:lor in high wnblent ternpem_qmL S. If equipped whh ed_J/_okp _tBm,
2..sm-_ce morn¢ltlm when opem_w_g tn din'y _ du6ty oondit_e. 6. Not _d If eo_lppodw_h m_n_mmce-_e b_m_'_'.
3. If equ_p_l with o_ filt_, dmnge oa _4e_ 50 hours. 7 ÷ Tighten h_nt rode plvo_ bo_ _o 3$ ft.4be, rmudmwn.
4. _ blades more often v,t_mmowing in undy *_. DO noto_ghten.
GENERAL RECOMMENDATIONS LUBRICATION CHART
The warranty on this tractor does not cover e'Re Rod Ball Joints
items that have been subjected to operator • Spindle-I/,-_/_--_'_'-e Spindle
abuse or negligence. To receive full value Zerk _,_=;_ Zerk
from the warranty, operator must maintain .,/r__;_I'_"_ ...... _L;_ -_,_ • Front
tractor as instructed in this manual. Some / _ _ %, _ _ Wheal
adjustments will need to be made periedi- • Front Whee,_l;_ .,,_" _. Doaring
cally to properly maintain your tractor. Beadng Ze_erk
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season, eSteadn _ I , =_ I _e Engine
• Once a year you should replace the Sector ! _ \ "1
spark plug, clean or replace air filter, and Gear I I ,; '.! ;__ J I I
Teeth -1 :_:__ :heck/Add
_Transaxle Ruid
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
•Check brake operation.
•Check tire pressure.
•Check operator presence and intedock
systems for proper operation.
• Ch_,_k for loose fasteners.
OSAE 30 Motor Oil API SF/SG/SH
@General Pur_. e Grease
_Refer to Mmntenance =ENGINE" Section
eSpray silicone lubriant (Move Boots to Lubricate)
IMPORTANT: Do not oil or grease the pivot points
which have special nylon bearings. Viscous lubri-
cants will attract dust and dirt that will shorten the
life of the self-lubricatingbeadngs. If you feel they
must be lubdcated, use only a dry, powdered
graphite type lubflcant sparingly.
19
_A_OR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
on page 5 ofthis manual).
•Keep tires free of gasoline, oil,or insect
controlchemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due toslow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operatorpresence and inter-
lock systems are working properly. Ifyour
tractor does not function as described
below, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
ihen the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off theengine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and fiat
washer securing blade.
•Install new or resharpened blade with
treated.
Trailing Edge Up
IMPORTANT: Blade bolt is Grade 8 heat
Mandrel Assembly
Center Hole
Blade
5/8" Bolt
or Pin
BATTERY
Yourtractor has a battery charging system
which is sufficientfor normal use.
trailing edge up towards deck as shown. However, periodic charging of the battery
IMPORTANT: To ensure proper assem- with an automotive charger will extend its
bly, center hole in blade must ahgn with life.
star on mandrel assembly. • Keep battery and terminals clean.
•Reassemble hex bolt, lock washer and • Keep battery bolts tight.
fiat washer in exact order as shown. • Keep small vent holes open.
•Recharge at 6-10 amperes for I hour. • Tighten bolt securely (27-35 Ft. Lbs.
torque). 2O
Rat Washer Star
Lock Washer_
_.-._ Hex Bolt
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
TO CLEANBA'I-rERYANDTERMINALS
Corrosionanddirt onthebatteryandter-
minalscan cause the battery to "leak"
power.
•Remove terminal guard.
•Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and
dry.
•Clean terminals and battery cable ends
with wire brush until bdght.
•Coat terminals with grease or petroleum
jelly.
•Reinstall battery (See =REPLACING
BA'I-I'ERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
•Block up rear axle securely.
•Remove left rear wheel by removing
hub belts.
•Remove filler plug from transaxle. Oil
level must be even with plug threads. If
necessary, fill with SAE 30 motor oil,
API SF, SG or SH. Replace filler plug.
•Reassemble wheel to hub.
Transaxle
Filler Plug
o
0€
0
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year,
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
•Remove drain plug.
•After oil has drained completely, replace
oil drain plug and tighten securely.
•Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see =PROD-
UCT SPECIFICATIONS" on page 5 of
this manual.
•Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
=FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Drain Plug
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
Air Oil Fill
Screen Cap/Dipstick
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubbom
dded gum fibers.
21
CLEANAIRINTAKE/COOLINGAREAS
TOinsurepropercooling,makesurethe
grassscreen,coolingfins,andother
externalsurfacesof theengineare kept
cleanatall times.
Every100hoursof operation(moreoften
underextremelydusty,dirtyconditions),
removetheblowerhousingandother
cooling shrouds. Clean the cooling fins
and external sudacas as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to
overheating.
AIR RLTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
•Loosen knob and remove cover.
TO SERVICE PRE-CLEANER
•Slide foam pre-cleaner off cartridge.
•Wash it in liquid detergent and water.
•Squeeze it dry in a clean cloth. Allow it
to dry.
•Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
•Replace a dirty, bent, or damaged car-
tddge.
Cartridge
Foam
Pre-cleaner
Cartridge
Plate
Rubber
Seal
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartddge.
•Remove nut and cartddge plate.
•Reinstall the pre-cleaner (cleaned and
oiled) over the paper cartddge.
•Check rubber seal for damage and
proper position around stud. Replace if
necessary.
•Reassemble air cleaner, cartridge plate,
and nut.
•Reinstall air cleaner cover and secure
by tightening knob.
ENGINE OIL FILTER
Replace the engine oil filter every season
or with every second oil change if the trac-
tor is used more than 100 hours in one
year.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructingfuel flow to carbure-
tor, replacement is required.
•With engine cool, remove filter and plug
fuel line sections.
•Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
•Be sure there are no fuel line leaks and
clamps are propedy positioned.
•Immediately wipe up any spilled gaso-
line.
22
CLEANING
• Cleanengine,battery,seat,finish,etc.
of all foreignmatter.
• Keepfinishedsurfacesandwheelsfree
of all gasoline,oil, etc.
• Protectpaintedsurfaceswithautomo-
tivetypewax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
tricalsystem, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
,_CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
•Place gearshift lever in neutral (N) position.
•Place attachment clutch in "DISENGAGED" position.
•Tum ignition key "OFF" and remove key.
•Make sure the blades and all moving pads have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR
TO REMOVE MOWER
•Place attachment clutch in "DISEN-
GAGED" position.
•Tum height adjustment knob to lowest
setting.
•Lower mower to its lowest position.
•Remove retainer spring holding anti-
swaybar to chassis bracket and disen-
gage anti-swaybar from bracket.
•Remove retainer spdngs from suspen-
sion arms at deck and disengage arms
from deck.
•Raise attachment lift to its highest posi-
tion.
•Remove two retainer spdngs from each
front link and remove links.
•Slide mower forward and remove belt
from electric clutch pulley.
• Slide mower out from under dght side of
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.
Adjustment
Nuts
Suspe_ion
Arms
Uft
Links Front Mower
Bracket
Front
Bracket
Chassis
Front
Suspension
Bracket
Retainer
Spring
Anti-Sway
Bar
Bracket
Retainer
Springs 23
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tiros are propedy inflated (See "PROD-
UCT SPECIFICATIONS"). If tiros are
over or undednflated, you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
•Measure height from bottom of deck
cud to ground level at front comers of
mower. Distance "A" on both sides of
mower should be the same.
•If adjustment is necessary, make adjust-
ment on one side of mower only.
•To raise one side of mower, tighten lift
link adjustment nut on that side.
•To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 3/16".
•Recheck measurements after adjusting.
Bottom
Bottom
Suspension
Arm
Lift Unk Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust beth
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so the
front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its
highest position.
Check adjustment on dght side of tractor.
Measure distance "F" directly in front of
and behind the mandrel at bettom edge of
mower housing as shown.
•Before making any necessary adjust-
ments, check that both front links are
equal in length.
•If links are not equal in length, adjust
one link to same length as other link.
•To lower front of mower housing, loosen
nut "G" on both front links an equal
number of rums.
•When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut "H" against
trunnion on both front links.
•To raise front of mower housing, loosen
nut =H" from trunnion on beth front links.
Tighten nut "G" on beth front links an
equal number of turns.
•When distance "F" is 1/8" to 1/2" lower
at front than rear, tighten nut =H"
against trunnion on beth front links.
NOTE: Each full tum of nut =G" will
change dim. =F"by approximately 3/8".
•Recheck side-to-side adjustment.
Mandrel
Both F_Leng_
Nut "H'_
Links
24
TOREPLACEMOWERDRIVEBELT
MOWERDRIVEBELTREMOVAL
• Parktractorona levelsurface.Engage
parkingbrake.
•Remove screws from left hand mandrel
cover and remove cover.
•Roll belt over the top of left hand man-
drel pulley.
•Remove belt from electric clutch pulley.
•Remove belt from idler pulleys.
•Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
• Check primary idler arm and two idlers
to see that they rotate freely.
• Be sure spring is securely hooked to pri-
mary idler arm and bolt in mower hous-
ing.
MOWER DRIVE BELT INSTALLATION
• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
•Install new belt onto electric clutch pul-
ley.
•Roll belt into upper groove of left hand
mandrel pulley.
•Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
•Reassemble left hand mandrel cover.
Left Hand
Mandrel
Cover
Screws Idler
Pulleys Electric
Clutch
Mower
Drive Belt
Mandrel
Pdmary Belt
Idler Arm Keepers
25
TO REPLACE MOWER BLADE DRIVE
BELT
Park the tractoron level surface. Engage
pa_ng brake.
• Remove mower ddve belt (See =TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
•Remove mower (See =TO REMOVE
MOWER" in this section of this manual).
• Remove screws from right hand man-
drel cover and remove cover. Unhook
springfrom bolt on mower housing.
•Carefully roll belt oft dght hand mandrel
pulley.
•Remove belt from center mandrel pul-
ley, idler pulley,and left hand mandrel
pulley.
•Remove any dirt or grass which may
have accumulated around mandrels and
entire upper deck surface.
LeftHand
•Check secondary idler arm and idler to
see that they rotate freely.
Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
Install new belt in lower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown.
iRoll belt over right hand mandrel pulley.
Make sure belt is in all _rooves properly.
Reconnect spring to belt ,n mower
housing and reinstall right hand mandrel
cover.
•Reinstall mower to tractor (See
=INSTALL MOWER AND DRIVE BELT"
in the Assembly section of this manual).
•Reassemble mower drive belt (See =TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
Mower Blade
Ddve Belt
Center
Mandrel Idler
Pulley
Right Hand
, Mandrel
Cover
Idler Arm
Sprin_
Anti-Sway-Bar
Bracket Screw
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of
service. The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the intemal brake will wear
which may cause the mower blades to not
engage, or, to not stop as required.
Adjustments should be made by your
nearest authorized service center/depart-
ment.
•Make sure attachment clutch and igni-
tion switches are in "OFF" position.
•Adjust the three nylon Iocknuts until
space between clutch plate and rotor
measures .012" at all three slot loca-
tions cut in the side of brake plate.
Rotor_ Slot (3) Clutch Rate
1
N_on / ! I<\
Locknut (3) . ,\
-, Brake Plate
26
NOTE: After installinga new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the left
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in high-
est gear, then brake must be adjusted.
•Depress clutch/brake pedal and engage
parking brake.
•Measure distance between brake oper-
ating arm and nut "A" on brake rod.
•If distance is other than 1-3/4", loosen
_c m nut and turn nut =A" until distance
omes 1-3/4". Retighten jam nut
against nut =A".
•Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorizedser-
vice center/department.
TO REPLACEMOTIONDRIVEBELT
Parkthetractoronlevelsurface. Engage
parkingbrake_Foreaseof servicethere
ms a belt installation guide decal on bottom
of left footrest. It is not necessary to
remove mower.
BELT REMOVAL -
• En_jNag aperking brake (creates slack in
u_=,/.
•Remove mower ddve bolt from electdc
clutchpulleyonly (See "TO REPLACE
MOWER DRIVEBELT" in this section of
this manual).
•Roll motion ddve bolt off transaxle pul-
_Yil belt off clutching idler pulleys, then
ioft engine pulley pulley.
and front V-idler
Pull belt out of all belt keepers.
BELT INSTALLATION -
•Place V part of bolt into grooves on
engine pulley and frontV-idler, making
sure to route bolt inside of bolt keepers.
• Put belt coming from V-idler above
midspen belt keeper, then onto clutch-
ing idler pulleys as shown.
•Make sure V part of bolt engages V-
idler.
•Place bolt around transaxle pulley,
beginning at top.
V part of belt should engage transaxle
pulley.
• Place long lower section of belt through
loop in midspan belt keeper.
•Check to be sure belt is on proper side
of all bolt keepers.
•Reinstall mower ddve bolt onto electdc
clutch pulley.
IMPORTANT: Check brake adjustment.
Clutching
Idler
Clutching
Rat Idler
Engine
Pulley Above Belt '
Belt
V-idler
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steedng wheel crossbars are not hori-
zontal (left to dght) when wheels are posi-
tioned straightforward, remove steedng
wheel and reassemble per instructionsin
the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in is required for proper
steedng operation. Toe-in was set at the
factory and adjustment should not be nee-
essary. If parts in the frontaxle or steedng
mechanism have boon replaced or dam-
aged, check toe-in and adjust if necessary.
TO CHECK TOE-IN
•Position front wheels straight ahead.
•Measure distance between wheels at
front and rear of tires (dimensions =A"
and =B').
•Front dimension "A" should be 1/8" to
1/4" less than rear dimension =B_.
TO ADJUST TOE-IN
•Loosenjam nuts at adjustment sleeves
on tie rod.
•Adjusttie rod untildimension =A" is 1/8"
to 1/4' less than dimension "B'.
• Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable
on your tractor. If damage has occurred to
affect the front wheel camber, contact your
nearest authodzed service center/depart-
ment. B -t
...___._ A______
Belt
Keeper I Belt
Engine Twists Belt
Pulley IKeeper
f_lr_ " J Transaxle
_V-Idler Pulley
As Viewed from Bottom Jam Nuts
27
TO REMOVEWHEELFORREPAIRS
FRONT WHEEL
* Block up axle securely.
• Remove axle cover, retaining ringand
washers to allow wheel removal.
•Repair fire and reassemble.
•Replace washers and snap retaining
ring securely in axle groove.
•Replace axle cover.
REAR WHEEL -
•Block rear axle securely.
•Remove five (5) hub belts to allow
wheel removal.
•Repair tire and reassemble. Replace
and tighten hub belts securely.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Axle Cover
TO START ENGINE WITH A WEAK
BATTERY
&CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from batter-
ies. Always wear eye protectionwhen
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTENANCE sec-
tion of this manual).
If =jumper cables" are used for emergency
starting,follow this procedure:
IMPORTANT: Your tractor Is equiped with
a 12 volt negative grounded system. The
other vehical must also be a 12 volt nega-
tive grounded system. Do not use your
tractor battery to start other vehicals.
TO A'I-rACH JUMPER CABLES -
•Connect each end of the RED cable to
the POSITIVE (+) terminal of each bat-
tery, taking care not to short against
chassis.
•Connect one end of the BLACK cable to
the NEGATIVE (o) terminal of fully
charged battery.
•Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
•BLACK cable first from chassis and
then from the fully charged battery.
•RED cable last from both batteries.
"Positive" (+) "Negative" (-)
,H
REPLACING BATTERY
ACAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact beth terminals at the
same time. Before connecting battery,
remove metal bracelets, wdstwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
•Lift hood to raised position.
•Remove terminal guard.
•Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
•Install new battery with terminals in
same position as old battery.
•Reinstall terminal guard.
•First connect RED battery cable to posi-
tive (+) battery terminal with hex belt
and keps nut as shown. Tighten secure-
ly.
•Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex belt and keps nut.
Tighten securely.
•Close terminal access doors.
Keps
Terminal
Access .,_:2_...f
Door
Terminal
Guard
Hex Bolt
Positive
Fled) Cable
Negative
(Black) Cable
28
TO REPLACEHEADUGHTBULB
• Raisehood.
•Pull bulb holder out of the hole in the
backside of the gdll.
• Replace bulb inholder and push bulb
holder securely back into the hole in the
backside of the gdll.
•Close hood.
INTERLOCKS AND RELAYS
Loose or damaged widng may cause your
tractor to run poorly,stop running, or pre-
vent it from starting.
•Check wiring. See electrical wiring dia-
gram in theRepair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
formed by an authorized engine manufac-
turer's service outlet.
TO REMOVE HOOD AND GRILL
ASSEMBLY
•Raise hood.
•Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
•To replace, reverse above procedure.
ENGINE
Hood
Headlight
Wire
Connector
Maintenance, repair, or replacement of the
emission controldevices and systems,
which are being done at the customers
expense, may be performed by any non-
road engine repair establishment or indi-
vidual. Warranty repairs must be per-
formed by an authorized engine manufac-
turer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
•With engine not running, move throttle
control lever to fast position.
•Check that speed control lever is
against stop screw. If it is not, loosen
casing clamp screw and pull throttle
cable until lever is against screw.
Tighten clamp screw securely.
TO ADJUST CHOKE CONTROL
Idle Fuel
Adjusting Idle Speed
Needle Screw
Control
Cable
sto_
Clamp Screw Choke Contro_Cable
The choke control has been preset at the
factory and adjustment should not be nec-
essary, check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
•With engine not running, move choke
control (located on dash panel) to full
choke position.
•Remove air cleaner cover, filter and car-
tddge plate to expose carburetor choke
(See =AIR FILTER _ in the Customer Re-
sponsibilities section of this manual).
•Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw se-
curely.
•Reassemble air cleaner.
Closed for Full
29
TO ADJUST CARBURETOR
The carburetor has been present at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
infuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
.In general, tuming the adjusting needles
In (clockwise) decreases the supply of fuel
to the engine givinga leaner fuel/air mix-
ture. Tuming the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is tumed in too tight.
PRELIMINARY SETTING -
•Be sure you have a clean air filter, and
the throttle control cable is adjusted
propedy (see "TO ADJUST THROTTLE
CONTROL CABLE" in the Service and
Adjustments section of this manual).
•With engine off tum idle fuel adjusting
needle in (clockwise) closing it finger
tight and then tum out (counterclock-
wise) 1 tum.
FINAL SETTING -
•Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
•The high idle is set at the factory and
cannot be adjusted.
•I_ - With throttle control
lever in slow position, engine should
idle at 1200 RPM. If engine idles too
slow or fast, tum idle speed adjusting
screw in or out until correct idle is
attained.
•Idle fuel needle settina - With throttle
control lever in slow position, tum idle
fuel adjusting needle in (clockwise) until
engine speed decreases and then turn
out (counterclockwise) approximately
3/4 tum to obtain the best low speed
performance.
•Recheck idle speed. Readjust if neces-
sary.
ACCELERATION TEST -
•Move throttle control lever from slow to
fast position. If engine hesitates or dies,
turn idle fuel adjusting needle out
(counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary,
until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust-damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the facory high speed set-
ting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest authorized
service center/department, which has
proper equipment and experience to make
any necessary adjustments.
3O
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
,A CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allowthe engine to cool before stor-
ing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. This will allow you to clean it thor-
oughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
•Clean entire tractor (See "CLEANING"
in the Maintenance section of this man-
ual).
•Inspect and replace belts, it necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
•Lubricate as shown in the Maintenance
section of this manual.
•Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
•Touch up all rusted or chipped paint sur-
faces; sand lightly before painting.
BATrERY
•Fully charge the battery for storage.
•After a period of time in storage, battery
may require recharging.
•To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
=TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
•After cleaning, leave cables disconnect-
ed and place cables where they cannot
come in contact with battery terminals.
•If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
•Drain the fuel tank.
•Start the engine and let it run until the
fuel lines and carburetor are empty.
•Never usa engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
•Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add sta-
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor. Do not drain the gas tank and carbure-
tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
•Remove spark plug(s).
•Pour one ounce of oil through spark plug
hole(s) into cylinder(s).
•Tum ignition key to "START" position for
a few seconds to distribute oil.
•Replace with new spark plug(s).
OTHER
•Do not store gasoline from one season
to another.
•Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline will
cause problems.
•if possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
•Cover your tractor with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
31
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
Engine will not tum
over
Engine clicks but
will not start
CAUSE CORRECTION
• Out of fuel.
•Engine not =CHOKED"
properly.
• Engine flooded. •
•Bad spark plug. •
•Dirty air filter.
•Dirty fuel filter. •
•Water in fuel. •
•Loose or damaged wiring. •
•Carburetor out of adjust •
ment.
•Engine valves out of •
adjustment.
•Dirty air filter.
• Bad spark plug,
• Weak or dead battery. •
•Dirty fuel filter. •
•Stale or dirty fuel •
•Loose or damaged wiring. •
•Carburetor out of adjust- •
ment.
•Engine valves out of
adjustment.
•Clutch/brake pedal not
depressed.
•Attachment clutch is
engaged.
•Weak or dead battery.
•Blown fuse.
• Corroded battery termi-
•Fill fuel tank.
•See =TO START ENGINE" in
Operation section.
Wait several minutes before
attempting to starL
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel fil-
ter.
Check all wiring.
See =To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized ser-
vice center.
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refillwith
fresh gasoline.
Check all wiring.
See rio Adjust Carburetor"
in Service and Adjustments
section.
•Contact an authorized ser-
vice center.
•Depress clutch/brake pedal.
• Disengage attachment
clutch.
•Recharge or replace battery.
•Replace fuse.
•Clean battery terminals.
rials.
•Loose or damaged widng. I °
•Faulty ignition switch. •
•Faulty solenoid or starter. •
•Faulty operator presence •
switch(es).
•Weak or dead battery.
• Corroded battery termi-
nals.
• Loose or damaged wiring.
Check all wiring.
Check/replace ignition
switch.
Check/replace solenoid or
starter.
Contact an authorized ser-
vice center.
•Recharge or replace battery.
•Clean battery terminals.
•Check all widng.
32
TROUBLESHOOTING CHART
:'ROBLEM CAUSE CORRECTION
Engineclicksbut • Faultysolenoidorstarter. • Check/replacesolenoidor
will notstart(cont) starter.
Lossof power • Cutting too much
grass/too fast.
•Throttle in =CHOKE" posi-
tion.
•Build-up of grass, leaves
and trash under mower.
•Dirty air filter.
•Low oil level/dirty oil,
•Faulty spark plug.
Excessive vibration
Engine continues to
run when operator
!leaves seat with at-
tachment clutch
engaged
Poorcut-uneven
•Dirty fuel filter.
•Stale or dirtyfuel.
•Water in fuel.
•Spark plug wire loose.
•Dirty engine air
screen/fins.
•Dirty/clogged muffler.
•Loose or damaged wiring.
•Carburetor out of adjust-
ment.
•Engine valves out of
adjustment.
•Wom, bent or loose blade.
•Bent blade mandrel.
• Loose/damaged pert(s).
•Faulty operator-safety
presence control system.
•Wom, bent or loose blade.
•Mower deck not level.
•Buildup of grass, leaves,
and trash under mower.
•Bent blade mandrel.
•Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
• Set in "Higher Cut" posi-
tion/reduce speed.
•Adjust throttlecontrol.
•Clean underside of mower
housing.
•Clean/replace air filter.
• Check oil level/change oil.
•Clean and regap or change
spark plug.
•Replace fuel filter.
•Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel fil-
ter.
•Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
•Clean/replace muffler.
•Check all widng.
•See "To Adjust Carburetor" in
Service and Adjustments
section.
•Contact an authorized ser-
vice center.
•Replace blade. Tighten blade
belt.
•Replace blade mandrel.
• Tighten loose part(s).
Replace damaged pads.
•Check wiring, switches and
connections. If not
corrected, contact an autho-
rized service center/
department.
•Replace blade. Tighten
blade belt.
•Level mower deck.
• Clean underside of mower
housing.
•Replace blade mandrel.
•Clean around mandrels to
open vent holes.
33
TROUBLESHOOTING CHART
CAUSE CORRECTION
PROBLEM
Mower blades will
not rotate.
Poor grass dis-
charge
Headlight(s) not
working (if so
equipped)
Battery will not
charge
Engine =backfires"
when turning engine
=OFF"
• Obstruction in clutch mech-
anism.
•Worn/damaged mower
ddve belt.
•Frozen idler pulley.
,• Frozen blade mandrel.
•Engine speed too slow.
• Travel speed too fast.
•Wet grass.
•Mower deck not level.
•Low/uneven tire air pres-
sure.
•Wom, bent or loose blade.
• Buildup of grass, leaves
and trash under mower.
•Mower drive belt wom.
•Blades improperly installed.
•Improper blades used.
Clogged mower deck vent
holes from buildupof grass,
leaves, and trash around
mandrels.
•Switch is "OFF'.
•Bulb(s) burned out.
• Faulty light switch.
•Loose or damaged widng.
•Blown fuse.
•Bad battery cell(s).
• Poor cable connections.
•Faulty regulator (if so
equipped).
•Faulty altemator,
• Engine throttlecontrol not
set at "SLOW"
position for 30 seconds
before stopping engine.
•Remove obstruction.
•Replace mower drive belt.
•Replace idler pulley.
•Replace blade mandrel.
•Place throttle control in
"FAST" position.
•Shift to slower speed.
•Allow grass to dry before
mowing.
•Level mower deck.
!• Check tires for proper air
pressure.
•Replace/sharpen blade.
Tighten blade bolt.
•Clean underside of mower
housing.
•Replace mower drive belt.
•Reinstall blades sharp edge
down.
•Replace with blades listed in
this manual.
•Clean around mandrels to
open vent holes.
•Tum switch =ON".
•Replace bulb(s).
•Check/replace light switch.
•Check widng and connec-
tions.
•Replace fuse.
•Replace battery.
•Check/clean all connec-
tions.
•Replace regulator.
•Replace alternator.
Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.
.-q
34
TRACTOR - - MODEL NUMBER 917.273113
SCHEMATIC
35
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273113
22
11
I
36
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273113
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 BoltHex Head 1/4-20 x 3/4
8 7603J Tray,BaSely
10 145211 Bolt 1/4-20 x 7.5 Zinc
11 150109 Holddown Batte_j Dash Mount
12 145769 Nut Push Nylon 1/4"
16 153664 Switch InterlockPush-ln
19 STD551125 Washer,Lock I/4
20 73350400 Nut, Jam Hex 1/4-20
21 161785 Harness Light
22 4152J BulbLight
24 4014J Cable, Battery
25 146686 Cable, Battery
26 108824X Fuse
27 73510400 Nut KepsHex 1/4-20 Unc
28 157899 Cable, Ground
29 160784 Switch,Plunger
30 163968 Switch,Ign
33 140403 Key, Ignition
40 164069 Harness Ign.
41 17720408 Screw 1/4-20 x 1/2
42 131563 Cover, Terminal
43 145673 Solenoid
45 122822X Ammete_
50 154963 Switch,PTO
52 141940 Protectio_Wire Loop
81 109748X RelayAsm.
83 163996 Bulbholde:Asm. IncandescentSV.
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 Inch= 25+4 mm
37
TRACTOR - - MODEL NUMBER 917.273113
CHASSIS AND ENCLOSURES
_7 147
>_ 68 31
38
TRACTOR - - MODEL NUMBER 917.273113
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 150253 Rail, Frame RH 50 152728,
2 140506 Drawbar, Gt 52 STD541431
4 73800700 Nut, LockHex 7/16Unc 56 154914
5 163976 DashYTGT2Cyl 58 137113
6 157882 Dash, LowerVgtOne Piece 60 17490620
7 17720408 Scraw,ThdCut 1/4-20xl/2 63 19131614
8 145166 Support,Betlery 67 156793
14 161023X558 HoodAsm., Pnt 68 17490508
15 160568 LensAsmHeadl(ghtBar 70 137159
16 121794X Cover,Access 84 142992
17 17490612 Scraw,Thdrol 3/8-16x3/4 85 144911
18 160564X558 Gdtle 86 74760716
19 19131312 Washer 13/32x13/16x12Ga. 88 STD551143
20 STD523710 Bo(t,FinFlex 3/8-16 x 1
21 STD541437 NutCrownlock 3/8-16Unc 90 STD551237
23 17490616 ScmwThdro_ 3/8-16xl Ty-Tt
24 145243X558 Footrest,RH 91 156586
28 145244X558 Footrest,LH 95 105531X
30 145051X014 Saddfe, SlkscrVgt 106 138776
31 161419 Brace, Supt 1-pc VGT Steedng
32 161327 Bmcket, PlvotChassisLh 120 19131616
33 161326 Bracket, PivotChassis Rh 122 161464
34 142131 Bracket, Engine SupportRear 130 17521312
35 19111116 Washer 11/32x 11/16 x16Ga. 137 74780716
36 74780512 Bolt,Fin Hex 5/16-18 x 3/4 138 163975
37 163981X558 FenderY'rGTPNTWO/SHCup 139 161330
558 140 163806
39 136961 Bracket,AxleFront 141 163805
40 156111 Bracket, SupportA)de/Engine 142 161897
42 72140608 Bolt,Carriage 3/8-16 x I 144 161900
43 136939 Bracket, SpnsnFront Lh 147 162967
44 136940 Bracket, SpnsnFront Rh 148 164655
45 154913 BracketAsm., Susp Chassis Rh 150 161237
47 17490608 ScrawTIxIroL 3/8-16xl/2 NOTE:
Bracket,Chassis Front
Nut, Clot_lock 5/16-18 Unc
BracketAsm., Susp _Lh
BracketAsm., Fender
Screw ThdroL 3/8-16 x 1-1/4
Washer 13/32x I x 14 Ga.
Guide,B_t Gear Drive
ScrewThdml. 5/16-18 x 1/2
Guide,BeltMid Span
Stop,Over Center Mower
Bracket,SupportTraneaxle
BoltFin Hex 7/16-14 UNC x 1
Washer, Lock Hvy Hlcl Spr
7/16
Washer,Lock ExternalTooth
3/9
Rail, Frame Lh
Push Nut, Nylon
Screw,ThdrolHex Head Zinc
Mwr
Washer 13/32 x 1 x 16 Ga.
Screw Hex Wshd 8-18 x 7/8
Screw Sltd H Hd W/PIn Washer
BoltFinHex 7/16-14 x 1 Gro5
CupholderYTGT
BoltShoulder5/16-18 1-I"
Magnet
StrikerPlate YTGT
BracketDash Rh
BracketDash Lh
Fastener Nut Pal
ExtrusionBumper
Duct,Hood Heat
AllcomponentdimensionsgiveninU.S.inches
1 inch= 25.4 rnm
39
TRACTOR - - MODEL NUMBER 917.273113
GROUNDDRIVE
28
\
7
39
37 36
5O
15
47
69
27
4O
TRACTOR - - MODEL NUMBER 917.273113
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 9858M1 Key,Woodruff 36 149412
3 7563R Washer, Thrust, Axle 37 121749X
4 17490508 ScrawThdrol 5/16-18 x 3/4 38 150035
5 STD541437 Nut, Crownlock 3/8-16 39 74321016
6 STD561210 Pin, Cotter 40 5304J
7 149176 Wheel, Hub Assembly 41 73661000
8 12000034 Klip,Ring 42 8883R
9 140080 Bolt,Hub 46 145170
10 142509 Disc,Brake 47 138228
11 136927 Yoke, Brake Disc 48 72110612
12 737508(X) Nultock1/2-20 Unf
13 139419 Washer,Special 50 131494
14 138901 Bushing 51 STD541437
15 STD551037 Wahser 13i32x13/16x16Ga. 52 139123
16 143012 Set, Screw 1/4-28x3/4 53 207J
17 126909X Spdng 54 161590
18 137104 Lever, Brake 55 105706X
19 136926 Cam, Brake Disc 56 137153
21 23260412 Scraw, FlatHead 1/4-28x3/4 57 141756
22 633A109 Gearshift,LeverAssembly 59 122253X
23 106932X Knob 60 122268X
24 136925 Support,PuckBrake 61 137524
25 136923 Puck, BrakeTop 62 STD551143
26 137552 Spdng, Return 63 74760720
27 17490528 Screw, HexWshThd. 64 154752
5/16-18 x 1-3/4 65 67609
28 73350600 Nut, Hex Jam 3/8-16 66 140_96
29 137213 Brake, Rod 67 19131312
30 19131616 Washer 13/32xl x16Ga. 68 5142H
34 124236X Cap, Plunger 69 136327
35 137648 Rod, ParkingBroke 117 73900600
DESCRIPTION
Spring,Ddve Groond
Washer 25/32 x 1-1/4 x 16 Ga.
NyUner
Screw, Rn. #16-24 x 1
Actuator,InterlockSwitch
Lockrlut #10-24
Cover, Pedal
Retainer, ,Spring
ClutchRod
Bolt,Carriage 3/8-16 x 1-1/2
Gr. 5
Pulley,Idler,Flat
Nut, Crowrdock 3/8-16 UNC
Pulley,Idler,Grooved
Washer,Hardened
Clutch,ArmA,_sembly
Bearing,Idler
V-Belt
Bracket,ShiftRod, HI-Lo
ShiftRod, Hi-Lo
SpdngClip, ConnectingLink
Pulley,Transaxle
Washer, Lock 7/16
Bolt,FinHe)( 7/16-14 x 1-1/4
Shaft,Clutch/BrakePedal
Bolt,Shoulder
Washer, Hardened
Washer, Rat
Pin,Roll
Hub, Cover
Nut, Lock Rg. 3/8-16 Uric
NOTE:AllcomponentdimensionsgiveninU.S,inches
1 inch= 25A mm
41
TRACTOR ' - MODEL NUMBER 917.273113
STEERING ASSEMBLY
22
34
42
19
27
6/"
/
/16
/
\
\\
'\
\
42
TRACTOR - - MODEL NUMBER 917.273113
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428
2 137094
3 6855M
4 161849
5 161848
6 6266H
7 121748X
8 120(XX_9
9 121232X
10 74781044
11 136518
12 73901000
13 121749X
14 STD551137
15 STD541537
16 145103
17 137347
18 137155
19 156011
20 163887
21 159945
22 155105
23 152927
25 STD523710
26 159946X428
27 3366R
28 17490612
29 104239X
30 12000034
31 138136
32 19111610
33 STD551131
34 STD523107
35 138059
36 137156
37 73360600
38 109850X
39 73700600
40 109851X
41 155246
42 17490508
44 160135
45 19132411
Wheel, Steedng
AxleAsm., Front
Fitting,Grease
Spind_Asm, LH
sp_no_Asm.,P,H
Baaring, Race ThrustHarden
Washer 25/32 x 1-5/8 x 16Ga.
Ring,Klip#T5304-75
Cap, Spindle
Bolt,Fin Hex 5/8-11 x 2-3/4
Spacer BeadngAxle Front
Nut, Lock Range 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, LockHvy Hlcl Spr 3/8
Nut, Lock Center3/8-24 UNF
Shalt Asm., Steering
Rod Asm., Tie Bali J BallVgt (Inc. Key No. 36-40)
Dragllnk,BagJointSolidVgt
SupportAsm.,SteeringVgt
Boot, Steedng
Adapter,Wheel Steadng
Bushing,Strg.BIk
Screw
Bolt, Fin He)( 3/8-16 x 1 Gr. 5
Cap, Wheel Stasdng
Beadng, Col. Strg.
Screw,Thrdrol 3/8-16 x 3/4
Beadng, Flange
Ring,KlipTruarc #5304-75
Bushing,Nyliner Snap
Washer 11/32x lx lOGa.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt,HexHd 5/16-18 x3/4
Gear, SectorSteadng
"ReRod
Jam Nut RH Thread
JointAsm. Ball RH Thread
Jam Nut LH Thread
JointAsm. Ball LH Thread
BracketSwitch InterlockVGT 97
Screw Thdrol 5/16-18 x 1/2Tyt
Extension,Steadng
Washer 13/32 x 1-1/20 x 11Ga.
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25.4 mm
-,f
43
ENGINE
TRACTOR - - MODEL NUMBER 917.273113
78
2
39
_j74
38
29
\
I SPARK ARRESTER KIT I
44
ENGINE
TRACTOR - - MODEL NUMBER 917.273113
KEY PART
NO. NO. DESCRIPTION
1......
2 161062
5 132O03OO
7 151396
8_ 121361X
9 150828
10 105432X
11 140923
12 143996
15 151346
16 109227X
17 106082)(
18 161493
19 13290300
20 164067
21 17521312
22 164415
24 STD551237
25 73920600
26 3645J
27 139277
28 7834R
29 132920
33 STD541437
37 123487)(
38 74780624
39 17490636
40 17490664
41 126197X
42 STD551143
43 150280
45 128861
47 142040
48 19132007
51 161230
54 19131414
55 1328O336
65 19131614
74 162295
76 17490612
78 164323
Engine (See Breakdown)KohlerModel No. CV22S-67544
MufflerSide 1-1/8"98
Elbow STD 90 Degree3/8 - 18 NPT
MufflerAsm Guard
Pulley V-Idler
Keaper Asm. BeltEngine
Bushing
ClutchElectric
Pulley EngineVGT ElectClutch
Tank Fuel Rear 3.50 YVGt 96
Pad Spacer
Pad Spacer
Cap Asm FuelW/Gauge
Plug Oil Drain (Order From Engine Manufantumr)
ControlThrottle
Screw SLTD Hex HD W/PIn Washer
ControlChoke
WasherExt Tooth3/8
Nut Keps 3/8 - 24 UNF
Bushing
Stem Tank Fuel
Fuel Ltne
SparkAttester Kit
NutLock Hex w/Ins.3/8 - 16
Clamp Hose
BoltFinHex 3/8 - 16 x 1-1/2
Screw TT 3/8-16 x 2-1/4 UNC
Screw "I-I" 3/8-16 x 4 UNC
Washer 1-1/20D X 15/32 ID X .250
Washer Lock 7/16
BoltHex 7/16- 20 X 4 - 1/4 Ga 5
Nut Flange 1/4-20 StarterNut
Spacer Engine
Washer 13/32 x 1-1/4 x 7 Ga.
ManifoldPipeVGT CV 1-1/8"
Washer Flat 13/32 x 7i8 x 14 Ga.
NipplePipe4-1/2
Weaher 13/32 x I x 14 Ga.
ElbowStreet Brass
ScrewThdrol3/8-16 x 3/4 Ty-TT
ShieldMuffler
OrE: AllcomponentdimensionsgiveninU.S. inches
1 inch = 25A mm
45
TRACTOR -- MODEL NUMBER 917.273113
SEAT ASSEMBLY
12 19
21
KEY PART
NO. NO.
1 140124
2 140551
3 140675
4 127018X
5 145OO6
6 STO541437
7 124181X
8 150176
10 15,5_5
12 121246X
13 121248X
KEY PART
DESCRIPTION NO. NO.
Seat 14 72050412
Bracket, Pivot Seat 15 121249X
Strap, Fender 16 123740X
Bolt,Shoulder 5/16-18x.62 17 123976X
Clip, Push In, Hinged 18 19171912
Nut,Cmwnlock 3/8-16 Unc
Spdng,Seat Cpmn 19 120068X
Bolt 5/16-18Uncx3/4w/Sen'_ 20 124238X
Pan, Seat 21 153236
Bracket,MountingSwitch 22 STD541431
Bush_g,Snap
DESCRIPTION
Bolt,Carriage 1/4-20 X 1-1/2
Spacer, Split
Spdng,Cprsn
Nut, Lock 1/4 Lge Rg Gr. 5
Washer 17/32 x 1-3/16 x 12
Ga.
Knob,Seat 1/2-13 Unc
Cap, SpringSeat
Bolt, Shoulder 5/16-18
Nut, Crowrdock 5/16-18 Unc
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25,4 mm
46
DECALS
TRACTOR - - MODEL NUMBER 917.273113
7
16
13
9
6 3
21
--23
2
--23
10
12 1
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
163266
164085
163916
163917
149516
133644
163210
164760
163204
156439
4900J
DESCRIPTION
Decal, Dash Panel
Decal, Dash
Decal, Hood, Craftsman, RH
Decal, Hood, Craftsman,LH
Decal, BatteWDNGR/PSN
ENG Asm
Decal, Maintenance
Decal, Fender
Decal, Eng
Decal, Fender,Craftsman
Decal, Fender Danger
Decal, Clutch/Brake
KEY PART
NO. NO.
12 146047
13 164884
14 160397
16 164065
19 138047
21 163203
23 106202X
-- 138311
-- 157199
-- 166194
-- 166195
DESCRIPTION
Decal, V-BeltDdve Schematic
Decal, BlowerHousing
Decal, V-BeltSchematic
Decal, Insert Strg
Decal, Battery
Decal, Mower EZ3
Reflector,Tamight
Decal, Handle Lft HeightAdjust
(Lilt Handle)
Pad, Footrest
Manual, OwneCs(Eng)
Manual,Owners (Span)
WHEELS & TIRES
3
7410
59
8
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tim
2 65139 Stem, Valve
3 106228X427 RimAssembly,Front
11 106277X427 RimAseambly,Rear
4 8134H Tube, Front(ServiceItem Only)
10 7154.1 Tube, Rear (sendce Item Only)
5 106230X Tire, Front
9 105588X Tire, Rear
6 278H Fitting,Grease (FrontWhee_
orgy)
12 6856M Flffing,Grease
7 9040H Bearing,Flange (Ront Wheel
o_)
8 104757X Cap, A)de(FrontWheel only)
-- 144334 Saslant, Tim (10 oz. Tube)
NOTE: AllcomponentdimensJonsgiveninU.S. inches
1 inch = 25A mm
47
TRACTOR - - MODEL NUMBER 917,273113
LIFT ASSEMBLY
4O 43 38
22
12
23
35 17
70
2
34
29
20 19
7
32 31 098_
1
I
i 3
lS
18
$
16
48
TRACTOR - - MODEL NUMB ER 917.273113
UFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 121006X Red Asm., Lever
2 159137 ShaftAsm., Uft Vgt
3 159189 LeverAsm., LiftRh
4 12000022 E-RingTRBrc #5133-87
5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.
6 74780624 Bolt,RnHex 3/8-16x1-1/2
7 125631X Grip, Handle Fluted
8 122365X Button,Plunger
9 122364X Plunger,Button
10 2876H Spdug 2-1/8"
11 146704 Unk Lift
12 163552 Retainer,Spring
13 139868 Arm, SuspensionVgt
14 140302 Bearing
15 STD541437 Nut, Crownlock 3/8-16 Unc
16 674A247 Spdng Asm.,AssistLift
17 STD541237 Nut, Hex Jam 3/8-16 Unc
18 143363 Bracket,SpringAss'_t
19 STD551(_7 Washer 13/32 x 13/16 x 16 Ga.
20 s328J Bo_t,Adjust SpringAssist
21 STD523710 Bolt,RnHex 3/8-16xl
22 127218 Link, Front
23 STD624008 Retainer, Spring
24 73350800 NUt,Jam Hex 1/2-13 Uric
25 130171 Trunnion
26 73800800 Nut, LockW/Wsh 1/2-13Unc
29 150233 Trunnion,InfinHeight
30 110807X Nut, Special
31 19131016 Washer 13FJ2xS/Sx16Ga.
32 137150 Spdng, CompressionInfHgt
33 76020308 Pin, Cotter 3/32 x 1/2
34 137167 Rod, AdjUft
35 138057 Knob, lnf 3/8-16Unc
38 155097 Pointer,Height Indicator
39 123935)( Plug, Hole
40 17490512 Screw FlexWsh 5/16-18 x 3/4
41 73540600 NUt,Crownlock 3/8-24
42 19112410 Washer 11/32x1-1/2x10Ga.
43 123934X Scale, Inclk_torHeight
70 145212 Nut Hex FlangeLock
72 110452X NUtPush Phos & Oil
NO'I'E:AllcomponentdimeneionsgivenInU.S.Inches
1Inch=25A mm
49
TRACTOR - - MODEL NUMBER 917.273113
MOWER DECK
46
I
46 \
44 i
i
i
i a
I
i
i
i
_102
46
21
116
22
18
so
TRACTOR - - MODEL NUMBER 917.273113
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 164811 DeckWeldment. wlAdj.GWB 39 144917 Pulley,Idler,Ddven
46" 40 137273 Spring,Secendary 44/46/50
3 138457 BracketAsm., Sway Bar Vent
5 STD624008 RetainerSwing 41 174906;20 Screw,Thdroll3/8-16 x 1-1/4
6 130832 Arm, Suspension,Rear (Sway Tytt
Bar) 42 1220.52X Spacer,Retainer
8 850857 Bolt,Patched 3/824 x 1-1/4 43 144949 Arm, IdlerSecondary
Gr. 8 44 133943 Washer,Hardened
9 STD551137 Washer, Lock Hvy.,Unplated 45 145059 Cover,Mandrel Deck
3/8 46 137729 Screw,'rhdrolL 1/4-20 x 5/8
10 140296 Washer, Hard Blade,Mower 47 144959 V-Belt, Mower, Secondary
Vented 48 148763 V-BelL Mower, Primary
11 163819 Blade 49 STD541437 Nut, Crowntock 3/6`16UNC
12 129895 Bearing, Ball, Mandrel #6204 50 72110612 Bolt,Caniage 3/8-16 x 1-1/2
13 137553 Shaft Asm, w/LowerBearing Gr. 5
(Include_Key'No. 12) 51 15.3390 Washer Felt
14 137152 Housing,Mandrel 52 156493 Pulley Idler46" Prim.Drive
15 110485X Bearing, Bag, Mandrel 56 155986_ BarPnt.AdjustingWhasl
16 140329 Stripper,Mower Round Guage
18 STD533106 Bolt,Cardage 5/16-18 x 5/8 57 156941 Pin Head Rivet
19 132827 Bolt, Hax Head, Shoulder 72 19131616 Washer 13/32/1/16 Ga.
5/16-18 101 145579 Cover, Mulching
20 145055 Baffle, Vo=texMower 46" 102 71161010 Screw
21 STD541431 Nut, Crownlock 5/16-18 UNC 103 STD551110 Washer,Lock #10
22 134753 Stiffener,Bracket 104 19061216 Washer
23 131267 Bracket, Deflector 105 160793 LatchAsm. Bagger
24 105304X Cap, Sleeve 106 20_9J Nut, Weld
25 149287 Spring,Torsion,Deflector 116 137644 Bolt,Shoulder
26 110452X Nut, Push 117 133957 Gauge Wheel
27 157788 Shield, DeflectorMower 118 73930600 Nut, Centedock 3/8-16 UNC
28 19111016 Washer 11i32x5/Sx16Ga. 119 19121414 Washer 3/8x7/8x14Ga.
29 131491 Rod, Hinge 126 144948 Arm, idler,PrimaryDeck46"
30 157722 Screw Thdrol Washer Heed 127 146763 PuUey,ldler,V-GrooveDim.
31 129963 Washer, Spacer Mower 4.25
Vented 128 19132203 Washer 13/32xl-3/8 x3Ga.
32 153531 Pulley,Mandrel -- 166211 Mower Service 46" (Standard
33 137266 Nut, FIg.Top LockCntr. 9/16 Deck-Ordersepamtely
34 144945 Anchor,SpringDeck 46" mulchingand no6e rollercom-
35 17490628 Screw,Thdrell 3/6`16xl-3/4 ponentsKeyNo6.101-106
Tytt and 90-95)
36 - STD551037 Washer 13/32.x13/16 x16 -- 143651 MaedrelAsm44/50Servlce
Ga. (IncludesKey Nas. 8-10, 12-
37 131494 Pulley,Idler,Flat 15, 31 and 33)
38 156086 Keeper, Belt, ldler NOTE: AUcomponentdlmenslonsgivenlnU.S.inchas
1 inch= 25.4 mm
51
TRANSAXLE
TRACTOR " " MODEL NUMBER 917.273113
723
Iio
6
2
7
74 70
73
72
52
TRACTOR - - MODEL NUMBER 917.273113
TRANSAXLE
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
1 4197R Axle Shaft
2 120(XX)34 Retaining Ring 52 8119M Needle Bearing
3 4199R Final DriveGear 53 4220R Thrust BeadngRace
4 4216R DifferentialGear 54 4209R 3rd ReductionPinion,Low
5 4215R DifferentialPinion 55 4213R 4th ReductionGear
6 4217R DifferentialCarder 56 4442R 3rd ReducUonPinionSpacer
7 6256H Axle Thrust Washer 57 4195R 2nd ReductionGear Shaft
8 74020652 Bolt, Hex Head 3/6-24 x 3-1/4 58 4214R Final Drive Pinion
(1" Thread Length) 59 4194R 1st Reduc_onGear Shalt
9 7392M Steal Ball 60 7528R 1st ReductionShaftSpacer
10 137261 Spring ShiftFork Detent 61 4208R 3rd ReductionPinionHigh
11 4985R ShiftFork, High-Low Range 62 4207R 2nd ReductionGear
12 6266H Thrust Beadng Race 63 7398H Needle Beadng
13 4212R 4th ReductionPinion 64 4203R LowSpeed Gear and 2nd
14 137125 Shaft, Brake ReductionPinionCluster
15 6276H Snap Ring,CrescentType 65 4204R Reverse Gear
16 633A63 High-Low Range Gears 66 2898J Key,Hi-Pro 1/8 x 17/32
17 8118M Needle Bearing 67 12000033 KlipRing
18 8740H1 Sintered IronBeadng 68 4205R IntermediateSpeed Gear
19 122238X ShiftFork Shaft, High-Low 69 4206R High Speed Gear
Range 70 1370H Thrust Beadng Race
20 4218R DifferentialPinionSpacer 71 633A69 Intermediateand High Speed
21 6252H1 DifferentialPinionBushing ClusterPinions
22 7810H GdpcoCentedockNut 3/8-24 72 139120 InputShaft
23 6262H Shift Fork, R.H. 73 4201R LowSpeed Pinion
24 7393R Oil Seal 74 12000008 E-Ring
25 992R1 Sintered IronBearing 75 1153R Reverse IdlerGear
26 139111 ShiftFork Shaft 77 6803J NeadleBearing
27 4986R Shift Fork, L.H. 79 1167R Sealing Washer
28 122254X Shift Shaft, High-Low Range 80 73360700 Nut, He)(, Jam 7/16-20
29 6269H Oil Seal 81 6270H Oil Seal
30 5855H Pressure ReliefValve 82 136984 Reverse ldlerShaft
31 139538 Gearcaea, Reverse IdlerShaft 84 5.384.1 GeamhrftLever, Bent
and Beadngs,R.H. (Includes 85 2978J GearshiftCap
Kay No.Os 17,18, 25, 33, 50, 86 633A85 GearshiftBall Cover and Pin
63, 77 and 82) 87 8739H1 Shift Lever Guide Ball,Keyed
32 6277H Bowel Pin 88 4924H Spring
33 4225R Needle Bearing 89 19151516 Washer 15/32 x 15/16 x 16
34 7396H ThrustBearing Race Gauge
35 4198R 4th ReductionGear Shaft 90 110542X Shift MechanismSeal
36 4200R 4th ReductionGear Spacer 91 19181511 Washer 3/16 x 15/16 x 12
37 739511 Thrust Bearing Race Gauge
38 160789 Gate Lower Shift VGT 92 75J GearshiftGate and
39 139536 Gearcaea and Bearings,LH. Reinforcement
(Includes Key Numbers 18, 25, 93 6274H Shift Ball Cover Gasket
49,50(2),51and52) 94 76020412 CofterPin I/8x3/4
40 13320400 PipePlug 1/2-14N.P.T. 96 159783 ScrewHxWHdMad,.k_
41 17580520 Bolt, Hex 5/16-18 UNC x 1-1/4 97 633A109 GearshiftLeverAssernbly
45 6271H Oil Seal 98 161823 Traneaxle,6 Speed,
46 1_ PIpePlug 1/4-18N.P.T. CompleteAseambly
49 4895H Needle Bearing
50 4222R Needle Bearing NOTE: Allcomponentdimensionsgiven inU.S. inches
51 1529R Needle Bearing 1 inch = 25.4 mm
53
TRACTOR - - MODEL NUMBER 917.273113
KOHLERENGINE-MODELNUMBERCV22S,TYPENUMBER67544
CYLINDER HEAD VALVE • BREATHER i
4
I
3m
XI
I__r
6_
S'%1
_,.,s i
0
0--8
54
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
HEADNALVE/BREATHER CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. ,
1. 24-033-03 _ breathercoverw/gasket 1. 24-032-01
{Includes 2,3) 2.
2. 24-O41-23 Gasket, breather
3. 24-096-15 Cover,breather 3. 24-294-13
4. M-0645020 Screw, hex. flange M6xl.0x20 (4) 4. 12-380-17
5. X-75-23 Plug, allenhd. 1/8" 5. 24-067-13
6, 12-351-02 Lifter,valve(4) 24-067-14
7. 24-755-66 Kit, valve train (Includes8,11,12) 6. 24-874-01
8. 24-411-05 Rod, push(4)
9. 24-041-08 Gasket, cylinderhead (2) 24-874-02
10. 24-318-12 Head assembly, #2 cylinder 24-874-03
11. 25-186-01 Arm, rocker(4) 7. 24-108-01
12. 24-599-01 Pivot,rockerarm (4) 24-108-02
13. M-0640034 Screw, hex. flange M6x1.0x34 (4) 24-108-03
14. 12-086-16 Screw, hex. flange M10xl.5xgO (8) 8. 24-018-01
15. 24-755-74 Kit, valve cover- plain 9. 12-422-09
(includes16,17) 12-422-13
16. 24-153-16 O-Ring 12-422-07
17. 24086-32 Screw, shoulder(4) 12-422-08
18. 24-445-01 Strap, liffing 12-422-10
19. 24-016-01 Valve, exhaust(Std.) (2) 12-422-11
24-016-02 Valve. exhaust(.25) (2) 12-422-12
20. 24-017-01 Valve, intake(Std.) (2) 10. 24-010-03
24-017-02 Valve, intake(.25) (2) 11. 24-089-21
21. 24032-05 Seal, valve stem (2) 12. 52-139-09
22. 235011 Retainer,spring(4) 13. M-0545010
23. 24-089-02 Spring, valve(4) 14. 24-018-04
24. 12-173-01 Cap, valve spring(4) 15. 24-402-05
25. 12-755-03 Kit, retainer(4) 16. 12-153-01
26. 24-318-11 Head assembly, #1 cylinder 17. 24-126-19
27. 24-755-76 Kit, valve cover- breather 18. 12-123-04
(Indi.16,17,28) 19. M-0545016
28. 25-313-(_ Grommet,rubber 20. 12-153-02
29. 24-755-57 Kit, breather eaparator 21. 24-038-04
(includes28,30-33)
30. M-0545016 Screw, hex. flange M5xO.8x16(2) 22. 24-755-46
31. 24-445-02 Strop, breather 23. 12-153-03
32. 24-126-44 Bracket, breatherseparator 24. 12-380-O4
33. 24-112-12 Spacer 25. M-0631005
34. 24-294-06 Fitting 26. 12-032-01
35. 24-326-13 Hose, breather 27. X-25-102
36. 24-326-14 Ho6e, breather 28. 24-144-01
37. X-426-8 Clamp, hose (2)
DESCRIPTION
Seal, dil front
Crankcase
(USE: Miniblock24 782 05)
F_ung
Pin, dowel Ioce_g (6)
Coonec_g Rod (Std3 (2)
ConnectingRod (.25) (2)
Pistonw/RingSet (Std.) (2)
(Includes 7,0)
Pistonw/RingSet (.25) (2)
Piston w/Ring Set (.50) (2)
Ring Set (Std.) (2)
Ring Set (.25) (2)
Ring Set (.50) (2)
Retainer,pistonpin (4)
Shim, camshaft(A.R.)
Shim,camshaft(A.R.)
Shim,camshaft(A.R.)
Shim,camshaft(A.R.)
Shim,camshaft
Shim,camshaft(A.R.)
Shim, camshalt (A.R.)
Camshaft
Sprint,actuating(ACR)
Plug, cup
Screw, hex. flange M5x0.8xl0
Retainer,reed (2)
Reed, breaker (2)
O-Ring, loweroilfifltube
Bracket, oil 1"_tube
Tube, oilfill
Screw, hex. flange M5x0.8x16
O-Ring, upper oil filltube
Dipstickassembly(Includes
22_3)
Kit,oil fillcap (Includes23)
O-Ring, dipstick
Pin, hitch
Washer, plain6 mm
Seal, govamorcrossshaft
Washer, plain 1/4"
Shalt, governorcross
NOTE: All componentdimensionsgivenin U.S. inche_
1 inch= 25A mm
55
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
IGNrrlON I ELECTRICALJ t- 2
e..-3
1- [_4
BLOWER HOUSING AND BAFFLES I /t
$
$
_-....4
AIR INTAKE .j
14
3
56
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
IGNITION/CHARGING BLOWER HOUSING & BAFFLES
KEY PART KEY PART
NO. NO. DESCRIP'nON NO. NO. DESCRIPTION
1. 54-755-15 10t,grassscreen 1. 54-027-95 Housing,blower
(Includes2-4,and 24 113 18) (Incl. M-0545010 & 24 063 36)
2. M-0403025 Screw, hex. cap M4xO.7x25(4) 2. 24-100-02 Nut, plasSc(2)
3. X-25-92 Washer,plain 5/16" (4) 3. M-0545020 Screw, hey"flangeM5x0.8x20
4. 24-112-04 Spacer,grass screen (4) (2)
5. 25-086-47 Bo;t,shoulder(4) 4. M-0545016 Screw,hey_flange M5x0.8x16
6. 24-157-03 Fan (5)
7. 12-086-14 Screw, hey" flange M10x1.5x46 5. M-0551016 Screw, he)(.flange M5x0.8x16
8. 12-468-03 Washer,plain 3/8". 6. M-0645016 Screw, hey_ flange M6xl.0x16
9. X-42-15 Key (6)
10. 24-025-05 Flywheel 7. 24-146-02 Plate, backing -# 2 side
11. 25-403-03 Rectifier-regulator 8. 24-146-08 Plate, backing - # 1 ,side
12. X-25-92 Washer,plain 3/16" (2) 9. 24-063-20 Baffle, cylinderbarrel-#2 side
13. 24-086-18 Screw, phillipshd. 11-16x7/8 (2) 10. 24-063-14 Baffle, valley- #2 side
14. 236602 Connector(3 contact) 11. 24-063-30 Baffle, cylinder barrel-# 1 side
15. 54-755-09 Kit, 15 amp stator 12. 24-063-23 Baffle, valley - #1 side
(includee24 126 71) 13. M-0545010 Screw, hey_flangeM5x0.8xl0
16. 12-132-06 Spark Plug(2) (2)
17. M-0548025 Screw, hex. cap M5x0.8x25 (2) NOT ILLUSTRATED
18. 48-1,54-(_ Clip, cable 24-063-36 Baffle, blower houair_
19. X-25-63 Washer,plain 1/4" M-0545010 Screw, hey.. flangeM5xO.8xl0
(2)
20. 24-584-11 Module, ignition(2) N/A Cover, control
21. M-0561025 Screw, threadfomling
M5x0.8x25 (4) 24-086-06 Screw, phillipshal.11-16x3/4"(2
22. M-0448010 Screw, hey..flanageM4x0.7xl0
(2) AIR INTAKE/FILTRATION
23. 24-584-09 Module,speed advance KEY PART
24. 47-154-01 Clip, cable
25. 24-063-27 Baffle, heat shield NO. NO. DESCRIPTION
NOT ILLUSTRATED
24-126-71 Bracket,stator wire 1. 24-164-06 Man_ld, intake
X-22-11 Washer,lock1/4"(2) 2. M-0651055 Scow, hex. flange M6x1.0x55
(4)
24-176-27 Harness, widng 3. 24-O41-01 Gasket,intakemardfok:l(2)
Lead, black(reeL-reg.4" - 18 4. 24-041-14 Gasket,air cleaner base
gauge 5. 24-094-13 Base, aircleaner
insulatedgripbanel eyelets)
Decal, grass screen 6. 24-041o13 Gasket, fuel _ck cup
Tie, wire 7. 24-109-05 Cup, fuel sphback
8. 24-083-05 Predeaner, element
9. 24-083-03 Element, air cleaner
10. 230046 Seal, breather
11. 24-096-01 Cover,inner air cleaner
12. 12-100-01 Wlng Nut
13. 24-096-65 Cover,air cleaner
14. 54-755-01 Kit, lalob wig1 ssai
(Includes15 & 16)
15. 24-153-15 O-Ring
16. 25-341-03 Knob, cover
25-518-28
24-113-18
12-454-01
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
57
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
STARTINGSYSTEM
OiL PAN LUamCATIONi
ENGINE CONTROLS
!
_f _:_1 _
f¶
|--=
_3
12
./
58
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
STARTING SYSTEM
KEY PART
-NO. NO.
1. M.083g070
2. 24-096-05
3. M.083_080
4. 12-468-01
5. 25-098-05
6. 12-221-01
7. 12-227-13
8. 12-211-01
9. 12-755-54
10. 12-227-06
11. 12-170-05
ENGINE CONTROLS
KEY PART
NO. NO.
1. SM.0642025
2. 24-090-14
3. M.0641060
4. 24-089-01
5. 25-158-08
6. 24-079-04
7. 25-156-11
8. M-0547050
9. 24-089-03
10. 24-126-56
11. M-0645016
12. 12-237-01
13. M-0545016
14. 24-090-07
15. 24-468-01
16. 24-089-18
17. M.0446030
18. 24-090-13
19. M-0545020
20. 24-089-38
21. 24-090-05
22. 41-468-03
23. M-0403025
24. 24-079-05
OIL PAN/LUBRICATION
KIEY PART
DESCRIPTION NO. NO.
Screw, hey..flangeMSx1.25x70 1. M.0645(_5
Cover, pinion
Screw,hex. flangeMSxl.25X80 2. M.0631005
Washer, plain 11/32" (3) 3. 24-199-07
Starter,(Includes6-11)
Kit,brush 4. 24-393-08
Cap 5. 24-123-05
Boll thru (2) 6. 24-162-26
Kit, ddve 7. 24-043-12
Cap, drive end
Armature 8. 12-380-01
9. 52-448-02
10. 12-144-02
11. 24-153-08
12. X-75-32
DESCRIPTION 13. 24-136-01
14. 52-050-02
Screw,hex. flange M6x1.0x25 15. 52-032-08
Lever, governor 16. 24-086-17
Nut, hex.flange M6xl.0 17. 24-086-16
Spdng, linkage
Bushing,linkageretaining
Linkage, throttle
Bush',xj, throttle linkage
Nut, hex. lockM5x0.8
Swing, throttle
Bracket, control
Screw, he)(.flange M6x1.0x16
(4)
Clamp, cable (2)
Screw, hex.flange M5x0.8x16
(3)
Lever, tho_Ue actuator
Washer, plain 5.5 mm (3)
Spring, governor
NUt, hax M4xO.7
Lever, throttlecontrol
Screw, hex. flange M5xO.8x20
Spdng, throttlelimiter
Lever, choke
Washer, spring1/4"
Screw, hex. cap M4x0.7x25
Linkage, choke
DESCRIPTION
Screw,hax. flange M6xlo0x25
(2)
Washer,l_ain6 mm(2)
Pan, olla_
pnc_dea 12,&4-I0)
oNpumpassembny(indudes 5)
Tube,oil pldoJp
Screen,oll
Kit,governorgear w,_in
(thdudos 8)
Pin, governorregulating
Tab, locking
Shaft,governorgear
O-Ring
Plug, hex. ctsk.3/8"
Nipple, _filter
Fitter,oil
Seal, oil(PTO end)
Screw, hax. flange M8x1.25x45
Screw, hax. flange MSx1.25x45
(9)
18. X-75-10 Plug, sq. hd. solid3/8" N.RT.R
NOTE: All componentdimensionsgiven inU.S. inches
1 inch= 25.4 mm
59
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
-1
EXHAUST I
1
FUEL SYSTEM
/
1
9 9
8
/g
T
/t2
11\ _i
I"-
14
6O
TRACTOR - - MODEL NUMBER 917.273113
KOHLER ENGINE-MODEL NUMBER CV22S, TYPE NUMBER 67544
CRANKSHAFT
KEY PART
NO. NO.
1. 24-014-72
2. 52-139-09
EXHAUST
KEY PART
NO. NO.
1. 24-041-02
2. 25-072-04
2452216
2478205
2475503
DESCRIPTION
Crankshaft(Indudas 2)
Plug, cup
DESCRIPTION
Gasket, exhaust (2)
Stud,M8x1.25x33 (4)
ShortBlock
Miniblock
Gasket Sat
FUELSYSTEM
KEY PART
NO. NO. DESCRIPTION
1. 24-853-25
2. 24-041-15
3.
5. M-0629G95
6. M-0641060
7. 47-15401
8. 24-353-03
9. X-426-9
10. 24-086-12
11. 24-393.-04
12. 24-100-01
13. 25-3.53-03
14. 24-050-02
NOT ILLUSTRATED
24-757-18
24-757-19
24-757-20
24-757-22
Kit,carburetorw/gaskets
(Includes2-4)
Gasket, carburetor
Cad)umtor assembly(For infor-
maflanonly not
availableseparately)
(Indudes 24-757-15,
24-053-25 24-757-19, 24-757-
20, 24-757-22)
Stud, M6x1.0x95 (2)
Nut, hex. flange M6xl.0 (2)
Clip, cable
Une, fuel 10-5/8" (2)
Clamp, hose (6)
Screw, he:<.cap. M6x1.7x18 (2)
Pump, fuel -pulse
Nut, plastic(2)
Une, fuel 13-1/2"
Filter,fuel
Kit, overhaulw/gaskets
Kit, choke repairw/gaskets
Kit, gasket
Kit, solenoidreplacement
w/gaskets
NOTE: Allcomponentdimensionsgivenin U.S. inches
1 inch= 25A mm
61
62
63
Forthe repairor replacementpartsyouneed
delivereddirectlyto yourhome
Call7 am- 7 pm,7 daysa week
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a
domicilio - 1-800-659-7084
For in-house major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-800-473-7274)
Para pedir servicio de reparaci6n a
domicilio - 1-800-676-5811
For the location of a Sears Parts and
Repair Center in your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
mmlmm
mmmmm(
When requesting service or ordering
pads, always provide the following
information:
•Product Type •Part Number
•Model Number • Part Description
SF_ARS
Amenca's Repair Speciat_sts
166194 8.31.98 RH Printedin U.S.A.
Source: https://usermanual.wiki/Craftsman/917273113.2837693235/html
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